Occupational environment monitoring at a super glue manufacturing factory

1. Overview of Super Glue Manufacturing Factory

a. What is a Super Glue Manufacturing Factory?

Factory manufacturing super glue is a production facility specialized in producing and processing adhesives used to bond iron surfaces and other metals together. Super glue is commonly used in the construction industry, household product manufacturing, and other industries.

b. Production stages in a super glue manufacturing factory

The production stages in a super glue manufacturing factory include:

• Material preparation: Measuring and preparing main ingredients such as adhesive base compounds, curing agents, bonding agents, and additives.
• Mixing: Ingredients are mixed together in specific proportions to form an adhesive mixture. This process may use mixing devices or specialized mixers to ensure uniform combination and achieve the required technical properties.
• Bonding activation: After mixing, the adhesive mixture is processed to activate the bonding process. This may include heating, light treatment, or using special accelerators.
• Stabilizing the mixture: After bonding activation, the adhesive is stabilized to ensure durability and prevent separation or changes in properties over time.
• Quality inspection: Samples of super glue are taken for quality inspection, including evaluation of physical properties, bonding strength, heat resistance, chemical resistance, etc.
• Packing and bottling: Super glue is packed in appropriate packaging or bottles depending on customer requirements and intended use.
• Final inspection and packaging: Super glue products undergo final inspection to ensure quality and meet technical standards. After that, the products are packed and ready for transportation and distribution.

c. Types of machinery used in super glue manufacturing factories

In a super glue manufacturing factory, several specialized machines and equipment are used to carry out production processes. Below are some common machines used in super glue production:

• Adhesive mixers: Machines used to mix main ingredients such as adhesive base compounds, curing agents, and additives. Adhesive mixers ensure uniform and effective blending of adhesive components.
• Heating machines: Used to heat the adhesive mixture after mixing to activate the bonding process. These machines may use high temperatures or different heating methods depending on technical requirements.
• Light treatment machines: In some cases, super glue may require light treatment to activate the bonding process. Light treatment machines generate suitable light (such as UV) and adjust exposure time and intensity to ensure bonding efficiency.
• Packing machines: Used to pack super glue into suitable packaging or bottles. These may be automatic or semi-automatic machines capable of accurately measuring and packing adhesive.
• Quality testing machines: Used to test technical properties of super glue, including viscosity, bonding strength, heat resistance, hardness, etc. These machines help ensure quality and compliance with technical standards.

d. Possible occupational diseases for workers in super glue manufacturing factories

Workers in super glue manufacturing factories may face some occupational diseases related to environmental and work factors. Some common occupational diseases include:

• Respiratory problems: Workers may face respiratory problems due to inhaling glue vapors and chemicals during production. This may lead to pneumonia, coughing, breathing difficulties, and other respiratory issues.
• Skin problems: Prolonged exposure to glue and chemicals may cause skin irritation, dermatitis, eczema, burning sensations, and other skin issues. Especially, super glue may cause allergic skin reactions with long-term exposure.
• Eye problems: Contact with glue and chemicals may cause irritation, infections, redness, and other eye problems. Glue vapors may also irritate the eyes and reduce vision.
• Noise-related problems: In some super glue production processes, machinery noise may increase the risk of ear damage, leading to hearing loss and other ear-related occupational issues.
• Toxic substance problems: Chemicals used in super glue production may be toxic and harmful to health if safety measures and regulations are not followed. Long-term exposure may cause serious health problems such as nervous system disorders, liver damage, and digestive system impacts.

e. Common types of adhesives on the market

There are many common types of adhesives on the market, each with specific applications and properties. Some popular types include:

• Super glue: This type has strong and fast bonding ability. It is often used to bond small surfaces such as ceramics, plastics, metals, and wood.
• Epoxy adhesive: Epoxy is a two-component mixture consisting of epoxy resin and a curing agent. When combined, they form a strong and durable adhesive. Epoxy is suitable for applications requiring high strength, heat resistance, and chemical resistance.
• Hot glue: A solid adhesive used with hot melt sticks. When hot melt sticks are inserted into a hot glue gun and melted, they quickly bond when cooled. Hot glue is commonly used in crafts, maintenance, and assembly.
• Plastic adhesive: Made from synthetic resin, offering flexibility and durability. It is suitable for bonding materials such as wood, plastic, rubber, and fabric.
• Silicone adhesive: Water-resistant and capable of withstanding high temperatures. It is commonly used in waterproof applications, such as bonding ceramics, glass, and heat-resistant surfaces.
• Water-based adhesive: Often used in crafts and household applications. It is safe and non-toxic. Water-based adhesives are commonly used for bonding paper, fabric, cardboard, and other lightweight materials.

2. Overview of Occupational Environment Monitoring Services

a. What is occupational environment monitoring in a super glue manufacturing factory?

Occupational environment monitoring (or workplace environmental measurement) in a super glue manufacturing factory involves collecting, evaluating, and analyzing environmental indicators to apply timely measures, reduce harmful effects on worker health, and prevent occupational diseases. Occupational environment monitoring is mandatory for super glue manufacturing factories.

It plays a vital role in protecting and improving worker health because employees are the main resources directly generating profits for enterprises. Workers frequently exposed to hazardous factors exceeding permissible limits will suffer health impacts and occupational diseases.

REGISTER OCCUPATIONAL ENVIRONMENT MONITORING SERVICE

b. Nam Viet occupational environment monitoring program

Nam Viet’s occupational environment monitoring program is researched by monitoring engineers specializing in labor safety and environmental protection. With the goal of ensuring worker health and safety, this program applies modern measurement methods to monitor air, water, microclimate, physical, and dust factors in the workplace. This program is crucial for ensuring safe working environments and protecting worker health.

Additionally, Nam Viet’s occupational environment monitoring program plays an important role in researching and developing new solutions to improve workplace environmental quality. With the dedication and professionalism of its monitoring experts, Nam Viet’s exclusive program has become a breakthrough in occupational safety management and environmental protection in Vietnam.

c. Standardization in workplace environmental measurement procedures

Standardization in Nam Viet’s workplace measurement procedures is a very important aspect in ensuring result quality. To guarantee accuracy and reliability, this program follows recognized standards and procedures of the Ho Chi Minh City Department of Health. This ensures collected data is highly reliable for evaluating workplace environments and making decisions to improve them for worker health protection.

These standardized procedures are performed by qualified monitoring specialists with years of experience, enabling managers and experts to trust An Toan Nam Viet’s results and make accurate, valuable decisions to protect worker health and the environment.

By applying standardization, Nam Viet demonstrates its commitment to ensuring safe workplaces and positively contributes to occupational safety management and environmental protection in Vietnam.

d. Reporting results of super glue factory monitoring

Monitoring results are prepared according to Form 04, Appendix III issued with Decree 44/2016/ND-CP and made in two copies: one sent to the enterprise that signed the monitoring contract and one kept by the monitoring organization.

The storage period for occupational environment monitoring results is indefinite, as required by law.

e. Frequency of occupational environment monitoring as per law

According to Clause 2, Article 18 of the Law on Occupational Safety and Health 84/2015/QH13, employers must conduct occupational environment monitoring to evaluate harmful factors at least once a year.

f. Deadline for submitting occupational environment monitoring reports

The deadline for submission is before December 31 every year. Enterprises in manufacturing sectors must submit occupational environment monitoring reports to the Department of Health in the locality where their headquarters and employees are located.

When there are changes in technology, production processes, or facility upgrades that may generate new harmful factors, enterprises must update occupational hygiene records with the new monitoring requirements.

g. Penalties for violations of occupational environment monitoring for employers

According to Article 27 of Decree 12/2022/ND-CP dated January 17, 2022, on administrative penalties in the field of labor, social insurance, and Vietnamese workers working abroad under contracts:

• Clause 2: A fine of 2,000,000 – 5,000,000 VND for employers who fail to publicly inform employees at the monitoring site and workplace about monitoring results and hazard assessments immediately after results are available.
• Clause 3: A fine of 20,000,000 – 40,000,000 VND for employers failing to conduct occupational environment monitoring to control health hazards as required by law.
• Clause 4: A fine of 40,000,000 – 60,000,000 VND for employers collaborating with monitoring organizations to commit fraud during monitoring activities, without reaching criminal liability.

3. Harmful environmental factors for workers in super glue manufacturing factories

During the working process in super glue manufacturing factories, workers may be exposed to several harmful environmental factors. Below are some main factors:

• Chemical fumes: During the production of super glue, chemical fumes may be generated from glue components such as organic solvents. These fumes can cause respiratory, eye, and skin irritation, as well as other health problems if inhaled in large amounts or exposed for long periods.
• Dust particles: The production process of super glue may generate dust particles from raw materials and processing. Exposure to dust particles can cause respiratory inflammation, breathing difficulties, and other respiratory system issues.
• Noise: Machinery in super glue manufacturing factories can generate high levels of noise. Continuous exposure to noise can cause stress, affect hearing, and lead to fatigue.
• Temperature and humidity: Some processes in super glue production may create environments with high temperature and humidity. Working in such conditions can cause fatigue, dehydration, and affect health.
• Risk of fire and explosion: During super glue production, materials and processes with fire and explosion risks may be used. Failure to comply with safety procedures and fire and explosion management can pose serious dangers to workers.

REGISTER FOR OCCUPATIONAL ENVIRONMENT MONITORING SERVICE

4. Measures to improve the working environment in super glue manufacturing factories

To improve the working environment in super glue manufacturing factories and protect workers’ health, the following measures can be applied:

• Safety management and compliance with procedures: Establish safe working procedures, ensure the accurate use of materials, compounds, and production methods. Ensure workers are trained in safety and comply with labor protection regulations.
• Environmental design adjustment: Design work areas to be well-ventilated, ensure convenient workflows, and reduce noise. Ensure ventilation, exhaust, and fan systems operate effectively to reduce the concentration of chemical fumes and dust in the air.
• Use of personal protective equipment: Ensure workers are fully provided with and properly use personal protective equipment such as masks, goggles, ear protection, gloves, protective clothing, safety shoes, etc., to protect against exposure to chemical fumes, dust particles, and other environmental factors.
• Temperature and humidity control: Ensure air conditioning systems work properly to maintain ideal temperature and humidity in super glue manufacturing factories. Pay special attention to hot working areas, ensuring workers have safe and comfortable working conditions.
• Training and education: Provide training on occupational safety and health protection measures for workers. Strengthen education on awareness, prevention, and response to hazards in the super glue production process.
• Waste management: Ensure waste treatment and disposal from super glue production processes comply with environmental regulations. Apply recycling and reuse measures to reduce waste volume and environmental impact.
• Regularly organize occupational environment monitoring in factories, collect and analyze harmful factors for workers, thereby adjusting and reducing hazards to prevent occupational diseases for them.

5. Benefits of regular monitoring in super glue manufacturing factories

An Toan Nam Viet provides enterprises with excellent benefits when using occupational environment monitoring services in accordance with Decree 44/2016/ND – CP on the management and control of harmful factors in the working environment affecting workers.

• Enterprises can proactively control harmful factors in workshops or factories.
• Receive consulting and recommendations on measures to minimize harmful factors and improve the quality of the working environment.
• Indirectly protect human resources, which are the main driving force in the enterprise’s development process.
• Minimize the impact of occupational diseases on human health, thereby reducing medical treatment costs in the future.
• Improve workers’ health, leading to assured and sustained product quality and productivity.
• Comply with labor safety laws and avoid legal risks.
• Enhance reputation and professionalism in all aspects, thereby elevating the brand value of the enterprise.

Nam Viet’s occupational environment monitoring service is the solution to minimize the impacts of occupational diseases, contributing to a fresh and high-quality working environment.

6. National occupational environment monitoring center

Occupational environment monitoring center of Nam Viet is a professional unit in monitoring and measuring the quality of the occupational environment throughout all provinces and cities in Vietnam. With a team of experienced monitoring specialists, the center uses modern measuring equipment, ensuring accuracy and reliability.

In addition to providing monitoring services, the center also supports customers in planning, handling, and monitoring occupational environment issues. With the motto “customer-centered”, the center cares about customer satisfaction, meets all customer needs, and is committed to providing the best solutions for enterprises.

REGISTER FOR OCCUPATIONAL ENVIRONMENT MONITORING SERVICE

With investment in technology, equipment, and human resources, Nam Viet’s monitoring center has been and continues to be one of the reputable units in the field of occupational environment monitoring in Ho Chi Minh City with the following goals:

• We always value brand reputation and the quality of our services.
• We provide customers with the best and most suitable solutions possible.
• Together with a team of experienced Masters and Engineers, we aim to protect the environment and bring benefits to enterprises.
• With Nam Viet Occupational Environment Monitoring team, your company will receive professional service from experts in the monitoring field, along with the best cost advantages.

The occupational environment monitoring process at Nam Viet includes the following basic steps:

• Before carrying out occupational environment monitoring, our company always ensures that monitoring machines and equipment are adjusted and calibrated according to legal regulations.
• Strictly follow the occupational environment monitoring procedures committed to the Department of Health.
• Accurately report occupational environment monitoring results to employers.
• In case the monitoring results do not ensure workers’ safety, Nam Viet company will support with corrective solutions, and the workplace will implement as follows:
  • Implement measures to improve working conditions to minimize harmful factors and prevent occupational diseases.
  • Organize health checkups to detect occupational diseases and related illnesses early for workers in unsafe environments.
  • Provide in-kind benefits for workers in accordance with labor law regulations.

7. Occupational environment monitoring quotation

To help enterprises carry out occupational environment monitoring professionally and effectively, Nam Viet provides customers with a high-quality and reasonably priced occupational environment monitoring service quotation.

• Our monitoring quotation provides detailed information about the pricing of the monitoring services we offer, including costs related to travel, measurement, analysis, and reporting results. Customers can rest assured about the accuracy and reliability of the monitoring reports we provide.
• We are committed to always offering the most competitive and reasonable prices in the market, and we are always ready to provide quick and professional consultation and answers to all inquiries about monitoring services.
• With Nam Viet’s monitoring quotation, customers can easily choose service packages that suit their needs. We are committed to bringing customers the highest satisfaction with professional service quality.