How Does Perchloric Acid Affect Workers’ Health?

How Does Perchloric Acid Affect Workers’ Health?
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This article will explore the impact of perchloric acid on the health of workers. Perchloric acid, a powerful chemical used in many industries, can be dangerous if not handled properly. We will delve into research on how it affects workers’ bodies and the safety measures that need to be applied to minimize risks and protect their health.

1. What is Perchloric acid?

Perchloric acid (HClO4) is a strong acid and particularly powerful in chemistry. Its main components include one hydrogen atom (H), one chlorine atom (Cl), and four oxygen atoms (O). Perchloric acid is a colorless and odorless liquid at room temperature. It is often produced as an extremely strong aqueous solution and has high oxidizing capabilities.

Perchloric acid is widely used in chemical and industrial applications, including as a catalyst, in chemical analysis, and in the production of other chemicals. However, due to its strong oxidizing properties, perchloric acid also poses risks to health and environmental safety. Therefore, the use and handling of perchloric acid require strict adherence to safety measures.

No. Chemical name in Vietnamese Chemical name in English HS Code CAS Number Chemical Formula
1. Axit percloric Perchloric acid 28111990 7601-90-3 HClO4

See more chemical safety training services according to Decree 113/2017/ND-CP


2. Where does Perchloric acid originate from in the production process?

Perchloric acid (HClO4) is typically produced through the oxidation of perchlorate salts. The main process involves oxidizing perchlorates such as potassium perchlorate (KClO4), sodium perchlorate (NaClO4), or ammonium perchlorate (NH4ClO4). Here is a general outline of the perchloric acid production process:

  • Raw material preparation: A perchlorate salt (e.g., potassium perchlorate) is selected as the main raw material for the production process.
  • Oxidation: The perchlorate raw material is oxidized through chemical reactions. In this process, the chlorine atoms (Cl) in the perchlorate are converted from a -1 state to a higher oxidation state, creating perchloric acid and byproducts.
  • Extraction and purification: Perchloric acid is extracted from the reaction mixture and then purified to obtain an acid of higher purity.
  • Storage and transportation: Perchloric acid is usually stored and transported in special containers to ensure safety and avoid risks related to its strong oxidizing properties.


3. Industries that use Perchloric acid in production

Perchloric acid is used in many different industries due to its strong oxidizing properties and chemical reactivity. Here are some industries that commonly use perchloric acid in their production processes:

  • Chemical and pharmaceutical industry: Perchloric acid is often used as a catalyst in chemical synthesis processes and pharmaceutical production.
  • Electronics industry: In the production of electronic components, perchloric acid can be used to create cleaning conditions and for etching (creating conductive circuit paths) on the surface of materials such as metals.
  • Battery manufacturing industry: Perchloric acid is used in the battery production process, especially for batteries with magnesium and zinc-based electrochemistry.
  • Chemical testing industry: In laboratories and chemical product manufacturing facilities, perchloric acid is used in chemical analysis processes and quality testing.
  • Fire retardant and fireworks manufacturing industry: Perchloric acid may be used in the production of fire retardants and in the fireworks manufacturing industry.

4. How does Perchloric acid affect workers

Perchloric acid can significantly affect the health of workers if not handled and used correctly. Below are some typical risks and impacts that perchloric acid can cause:

  • Impact on skin and eyes: Direct contact with perchloric acid can cause irritation and damage to the skin and eyes. It can dry, redden, and cause stinging pain to the skin. If it contacts the eyes, perchloric acid can cause serious and long-lasting medical issues.
  • Impact on the respiratory tract: Inhalation of perchloric acid vapor can cause irritation to the respiratory tract, leading to discomfort, sore throat, and difficulty breathing.
  • Impact on the digestive system: If perchloric acid is swallowed, it can cause irritation to the digestive tract, leading to nausea, abdominal pain, and potentially more serious problems.
  • Explosion risk: Perchloric acid has the potential to create explosive mixtures with many other substances, especially organics and metals. This increases the risk of accidents and explosions during production and use.

To minimize risks and protect workers, safety measures such as wearing personal protective equipment, using safety devices correctly, adhering to occupational safety rules and regulations, and providing occupational safety training are necessary. Additionally, implementing environmental control measures such as fume hood systems and ensuring ventilation is important to reduce exposure to perchloric acid.


5. Permissible safe concentration of Perchloric acid for human exposure

The permissible safe concentration of perchloric acid for human exposure depends on many factors, including the type of contact (skin, eyes, or inhalation), duration of exposure, and working conditions. However, it should be noted that perchloric acid is a strong oxidizing agent and can be dangerous if not used and handled correctly.

At low levels, perchloric acid can be used safely in many industrial and research applications. However, establishing specific safety limits often depends on the specific safety regulations and standards of the country or organization. To ensure safety, safety managers and workers need to follow the specific safety guidelines and rules provided in the product’s safety data sheet and workplace safety regulations.

At a basic level, if working in an industrial environment, adhering to safety standards and limiting exposure to Perchloric acid is important. Organizations like the Occupational Safety and Health Administration (OSHA) in the United States provide guidelines and safety principles to protect workers from the negative impacts of chemical substances.


6. Measures to minimize the impact of Perchloric acid on worker health

To minimize the impact of Perchloric acid on worker health, several safety measures need to be implemented. Here are some suggestions:

  • Occupational safety training:
    • All personnel working with perchloric acid need to be trained on its properties, potential risks, and how to implement safety measures.
    • Increase awareness of risks and safety rules, especially regarding the use of personal protective equipment (PPE).
  • Use of Personal Protective Equipment (PPE):
    • Ensure workers wear appropriate PPE such as safety goggles, chemical-resistant gloves, chemical-resistant clothing, and chemical respirators.
    • Inspect and replace PPE periodically to ensure their effectiveness.
  • Ventilation and Environmental Management Systems:
    • Use effective ventilation systems to limit the inhalation of perchloric acid vapor and minimize gas levels in the working air.
    • Establish safety rules and measures for handling and storing perchloric acid.
  • Risk Management and Exposure Reduction:
    • Reduce direct contact by using transfer devices, closed systems, and other safety means.
    • Reduce exposure time to perchloric acid by organizing work effectively, which may include work shifts, job rotation, and periodic breaks.
  • Implement Air Quality Control:
    • Conduct periodic air quality checks to ensure that perchloric acid levels in the working air are controlled within safe limits.
  • Handle Waste Safely:
    • The process for handling and disposing of perchloric acid waste must be carried out according to environmental safety rules, especially in the handling of chemical waste.

Periodically organize work environment monitoring in factories and enterprises, collecting and analyzing harmful factors for workers, thereby adjusting to reduce hazard levels to prevent occupational diseases for them.


7. National Work Environment Monitoring Center

Nam Viet’s Work environment monitoring center is a professional unit specializing in monitoring and measuring the quality of the work environment in all provinces throughout Vietnam. With a team of experienced monitoring specialists, the center uses modern measuring equipment, ensuring accuracy and reliability.

REGISTER FOR WORK ENVIRONMENT MONITORING SERVICE

In addition to providing monitoring services, the center also supports clients in planning, addressing, and tracking work environment issues. With the motto “customer-centric,” the center cares about customer satisfaction, meets all customer needs, and commits to providing the best solutions for businesses.

With investment in techniques, technology, and human resources, Nam Viet’s monitoring center has become one of the reputable units in the field of work environment monitoring in Ho Chi Minh City with the following objectives:

  • We always value our brand reputation and the quality of our products and services.
  • We provide customers with the best and most suitable things possible.
  • Along with a team of experienced and specialized Masters and Engineers with a desire to protect the environment and benefit businesses.
Official letter from the Department of Health agreeing to the announcement of eligibility to conduct work environment monitoring activities
  • Coming to Nam Viet Environment Monitoring team, your company will receive professional service from experts in the monitoring field. At the same time, you will get the best cost incentives.

8. Price quote for work environment monitoring

To help businesses conduct work environment monitoring professionally and effectively, Nam Viet provides customers with a quality and reasonably priced price list for work environment monitoring services.

  • Our monitoring price list provides detailed information on the prices of the monitoring services we offer. This includes costs related to travel, measurement, analysis, and reporting of results. Customers can be completely assured of the accuracy and reliability of the monitoring result reports we provide.
  • We commit to always offering the most competitive and reasonable prices on the market, and we are also always ready to advise and answer all questions about monitoring services quickly and professionally.
  • With Nam Viet’s monitoring price list, customers can easily choose service packages that suit their needs. We are committed to bringing our customers the highest satisfaction with professional service quality.

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