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Table of Contents

PART I: CURRENT STATE OF SAFETY IN THE RUBBER MANUFACTURING INDUSTRY

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some Occupational Accidents in Rubber Manufacturing Plants

In the rubber production sector, occupational accidents are a major challenge facing the industry. These accidents not only cause human resource losses but also significantly impact production and the company’s reputation. In this context, this article will discuss some notable accidents in rubber manufacturing plants, while also analyzing their causes and consequences.

1. Incidents During Machinery Operation

Several serious accidents have occurred due to incidents during the operation of rubber production machinery. The article will discuss specific causes, such as safety lapses, lack of regular maintenance, and the impact of improper equipment use.

2. Lack of Occupational Safety and Insufficient Training

Another issue is the lack of safety preparedness for employees. Many accident cases have reflected workers’ lack of experience and knowledge about occupational safety in the rubber production environment. The article will delve into aspects of this problem and propose specific solutions.

3. Impact of Environmental Factors

The working environment in a rubber manufacturing plant also plays a significant role in accidents. Unsafe working conditions, and uncontrolled temperature and humidity can increase the risk of occupational accidents. The article will analyze these factors and suggest solutions to create a safer working environment.

PART II: OCCUPATIONAL SAFETY AND HEALTH IN RUBBER PRODUCTION

I. Occupational safety and health for processing staff to remove impurities and increase the homogeneity of liquid rubber

1. Job characteristics of processing to remove impurities and increase the homogeneity of liquid rubber

The rubber processing requires special care to remove impurities and increase the homogeneity of the liquid. One of the key features of this job is the use of advanced technical methods to ensure high quality. Filtration and refining processes are carried out to remove unwanted impurities from the raw rubber material. These techniques may include using efficient liquid filters and substance separation methods.

To achieve high homogeneity, processing machines are tightly controlled to ensure uniformity throughout the production process. Temperature and pressure are carefully controlled to ensure that the liquid rubber achieves the desired viscosity and does not undergo unwanted changes. These processes not only help improve the quality of the final product but also help optimize production efficiency.

At the same time, the use of advanced technology such as automatic measuring and control machines helps minimize errors and ensure stability in the processing. All these efforts aim at the common goal of producing high-quality, homogeneous rubber that meets the high technical standards of the industry.

2. Types of accidents during the processing to remove impurities and increase the homogeneity of liquid rubber

During the processing of rubber to remove impurities and increase liquid homogeneity, many notable types of accidents can occur. Some common accidents include risks related to occupational safety, hazardous chemicals and materials, as well as technical failures.

Occupational accidents are one of the most significant issues, especially when interacting with processing machinery and equipment. To minimize this risk, training and the application of safety measures are key. Incidents involving hazardous chemicals and materials are also a considerable threat, requiring the use of personal protective equipment and safe processing procedures.

Furthermore, technical failures such as machinery breakdowns or control system malfunctions can lead to production disruptions and cause economic damage. Regular maintenance and inspection of equipment are extremely important to avoid these unwanted situations.

3. Causes of accidents during processing to remove impurities and increase the homogeneity of liquid rubber

The causes of accidents during the rubber processing to remove impurities and increase liquid homogeneity can stem from various factors. One of the main causes is the lack of knowledge and training of employees regarding work procedures and occupational safety. This deficiency can lead to improper handling of chemicals, use of unsafe equipment, or failure to adhere to safety procedures.

Another cause is related to the processing machinery and equipment. Technical failures, due to breakdowns or lack of regular maintenance, can create dangerous situations. At the same time, a lack of synchronization between components in the machinery system is also a major risk.

Hazardous chemicals and materials also play a significant role in causing accidents. Deficiencies in their storage, handling, and disposal can create conditions for dangerous situations.

4. Accident prevention measures during processing to remove impurities and increase the homogeneity of liquid rubber

To ensure occupational safety during the processing of rubber to remove impurities and increase liquid homogeneity, applying preventive measures is crucial. Occupational safety training plays a decisive role in enhancing employees’ awareness and skills regarding safety.

Firstly, ensuring that all employees are fully trained on work procedures and safety measures is fundamental to minimizing occupational accidents. Training should focus on the correct use of personal protective equipment, chemical handling procedures, and how to respond to emergencies.

Secondly, conducting regular inspections and maintenance for machinery and processing equipment is important to ensure they operate safely and efficiently. This also includes controlling pressure and temperature to avoid unwanted incidents.

Additionally, creating a safe working environment by maintaining cleanliness and organization is an important preventive measure. Maintaining order helps prevent accidents due to slips, falls, or collisions with unwanted objects.

5. Occupational safety regulations for processing to remove impurities and increase the homogeneity of liquid rubber

Occupational safety regulations play a crucial role in the process of refining rubber to remove impurities and enhance the consistency of the liquid. Manufacturers regularly implement measures to ensure a safe working environment and prevent the risk of workplace accidents.

First and foremost, training and educating employees on safe work procedures is a critical step. Staff must be instructed on how to use personal protective equipment, handle chemicals, and respond to emergency situations.

Regulations should also focus on controlling pressure and temperature during the processing. This may include setting safety limits, and periodically checking and calibrating pressure and temperature measurement devices.

Another important aspect of safety regulations is the proper use of processing equipment and machinery. Guidelines for regular maintenance and repairs should also be defined to prevent technical failures and minimize the risk of accidents.

6. Handling emergency accident situations during processing to remove impurities and increase the homogeneity of liquid rubber

In the rubber processing industry, handling emergency situations when refining rubber to remove impurities and enhance liquid consistency is a critical part of the occupational safety process. When an accident occurs, training employees on how to respond to dangerous situations is vital.

Firstly, employees need to know how to properly use personal protective equipment and safety gear. This includes wearing masks, gloves, and other protective devices to minimize health and safety risks.

Secondly, instructing employees on how to report hazardous situations and use personal protective equipment is extremely important. The first aid team should be notified immediately, and employees need to know how to administer first aid effectively.

At the same time, focusing on moving employees out of the hazardous area and establishing a safe zone is crucial. Swift cooperation between employees and the first aid team can minimize damage and ensure everyone’s safety.

II. Occupational safety and health for employees operating the liquid rubber drying oven

1. Job characteristics of operating a liquid rubber drying oven

Operating a liquid rubber drying oven requires special attention to many important factors to ensure the production process runs efficiently. One of the key characteristics is controlling the temperature and drying time. Employees need to carefully monitor and adjust to ensure that the liquid rubber is dried evenly and reaches the desired level of dryness.

Additionally, the operation process also involves monitoring the pressure and flow of the liquid in the drying oven. Maintaining a stable pressure and accurate liquid flow is important to ensure the final quality of the product. Employees must be trained to recognize and handle potential issues during operation, such as pressure problems or reduced liquid flow.

Besides the technical aspects, employees also need to pay attention to occupational safety. This includes using the correct protective equipment and adhering to safety rules during work. The goal is to ensure a safe working environment and minimize the risk of accidents.

2. Types of accidents during the operation of a liquid rubber drying oven

During the operation of a liquid rubber drying oven, there are many potential accident risks that employees need to be aware of and prevent. One of the main issues is temperature-related accidents, where a failure in the temperature control system can lead to a sudden increase or excessive decrease in temperature, affecting both product quality and process safety.

Pressure-related accidents are also a threat, especially when the pressure in the drying oven is not tightly controlled. This type of incident can lead to leaks, explosions, or other facility safety issues.

Furthermore, accidents related to liquid flow can also occur, particularly when there is a problem in the piping system or control valves. If not addressed promptly, these issues can lead to material loss and even endanger employees.

To prevent these accidents, occupational safety training is crucial, including instruction on how to handle incidents and use protective equipment correctly. Additionally, regular maintenance and inspection of temperature, pressure, and flow control systems are important to ensure a safe and stable working environment.

3. Causes of accidents when operating a liquid rubber drying oven

Accidents during the operation of a liquid rubber drying oven can stem from various causes. One of the primary reasons is the lack of strict control over process parameters such as temperature, pressure, and liquid flow. A failure in this control system can lead to sudden fluctuations, increasing the risk of an accident.

Another cause is technical failure, including breakdowns or a lack of periodic maintenance for the equipment and systems in the drying oven. Components like control valves, sensors, or the piping system all need regular checks to ensure stable and safe operation.

Inadequate occupational safety training is also a significant cause, where employees do not know how to handle incidents or fail to use protective equipment correctly. This can lead to dangerous situations and potential accidents.

Faced with these risks, conducting regular inspections, maintaining the system, and training employees on safety are extremely important to minimize accident risks and ensure the operation process is safe and effective.

4. Accident prevention measures when operating a liquid rubber drying oven

Occupational environmental monitoring is a critical aspect of ensuring safety when operating a liquid rubber drying oven. To minimize accident risks, several proactive measures should be taken.

First and foremost, installing and maintaining occupational environmental monitoring systems is essential. Temperature, pressure, and liquid flow sensors need to be regularly checked and calibrated to ensure they are functioning accurately. This system helps in the early detection of any fluctuations that could lead to an accident.

Providing comprehensive occupational safety training for employees is also a crucial measure. Employees need to be instructed on the proper use of protective equipment and the correct response in case of an emergency. At the same time, they need to know how to read and understand the parameters from the occupational environmental monitoring systems.

5. Occupational safety regulations when operating a liquid rubber drying oven

To ensure the safety of employees when operating a liquid rubber drying oven, occupational safety regulations are extremely important. All employees involved in this process must adhere to the established safety rules and measures.

Firstly, the use of proper protective equipment is mandatory. Everyone must wear safety glasses, helmets, and high-temperature resistant clothing to ensure personal protection. In addition, the use of chemical-resistant gloves and safety shoes is also a basic requirement.

The regulations also require employees to participate in occupational safety training. They need to fully understand the operating procedures, safety measures, and how to react in emergency situations. At the same time, guidance on the use and regular inspection of safety equipment is important to ensure they are always effective.

6. Handling emergency accident situations when operating a liquid rubber drying oven

In the event of an emergency accident while operating a liquid rubber drying oven, a quick and accurate response is crucial. First, employees must immediately stop work and report the cause of the incident to the manager. This helps to trigger the alarm system and activate the emergency procedure.

Immediately after, employees need to activate the emergency alarm system and inform all other staff about the situation. Use warning lights and sounds to attract attention and guide everyone to evacuate the hazardous area.

At the same time, employees must promptly follow safety measures, such as using emergency exits, wearing full protective gear, and avoiding the hazardous area. They also need to know how to use first aid equipment and report the incident immediately to the safety management team.

III. Occupational safety and health for employees operating a liquid rubber molding press for final products

1. Job characteristics of operating a liquid rubber molding press for final products

First and foremost, machine operators need to have in-depth knowledge of the properties of liquid rubber and the molding process. This includes a clear understanding of the necessary temperature and pressure to achieve the desired results. This deep understanding helps them to adjust the machinery accurately and flexibly.

In addition, monitoring the machine’s technical parameters is important to prevent incidents and ensure safety during work. Employees need to closely watch indicators such as pressure, temperature, and operating time to ensure that the machine operates stably and meets production requirements.

Besides that, product quality inspection skills are important to ensure that each batch of products meets standard quality. Employees must be able to identify and handle issues as soon as they appear to prevent the production of substandard products.

2. Types of accidents during the operation of a liquid rubber molding press for final products

During the operation of a liquid rubber molding press to produce final products, there are accident risks that employees need to be aware of and avoid. These types of accidents can include issues with temperature, pressure, and occupational safety.

One common accident is a temperature-related incident when the molding press operates at high levels. If the temperature is not controlled, there is a risk of excessive rubber flow, which is dangerous for employees and affects product quality. Therefore, maintaining and controlling the temperature is crucial to prevent this type of accident.

Pressure-related incidents are also a potential risk. If the pressure increases suddenly or exceeds the safety limit, the molding press can experience serious problems. Employees need to be trained to understand and control the pressure during operation, and also to ensure that all safety devices are functioning correctly.

Furthermore, occupational safety is an important factor. Safety measures such as personal protective equipment and warning systems need to be established to protect employees from risks related to the molding press.

3. Causes of accidents when operating a liquid rubber molding press for final products

The causes of accidents during the operation of a liquid rubber molding press are factors that need careful attention and control. One of the main causes is a lack of temperature control. If the correct temperature level is not maintained, the liquid rubber can become unstable, leading to incidents such as excessive flow or uneven hardening.

Pressure also plays a crucial role. If the pressure increases suddenly or exceeds the safety limit, the machine can malfunction, creating a risk of accident. Ensuring pressure control and regularly checking valves and pipes are important to prevent this situation.

Lack of training and in-depth understanding is also a potential cause. Employees who are not adequately trained on operating procedures and safety may not recognize risks and may not know how to handle emergency situations.

Finally, a lack of regular maintenance can cause unexpected incidents. The machinery system needs to be inspected and maintained regularly to ensure that all components are functioning correctly.

4. Accident prevention measures when operating a liquid rubber molding press for final products

To ensure safety during the operation of a liquid rubber molding press and the production of final products, implementing accident prevention measures is crucial, especially concerning occupational environmental monitoring.

One of the most important measures is to establish a continuous occupational environmental monitoring system. Monitoring parameters such as temperature, pressure, and the concentration of liquid rubber in the air helps in the early detection of any abnormal fluctuations that could lead to an accident. Sensors and warning systems should be installed and regularly maintained to ensure their effectiveness.

At the same time, training employees on occupational safety and operating procedures is important. They need to be instructed on the proper use of personal protective equipment and how to respond to emergencies. In particular, procedures for handling incidents and reporting safety issues need to be clearly trained.

Regular maintenance of machinery and systems is another important measure to prevent incidents and ensure that all components are functioning correctly.

5. Occupational safety regulations when operating a liquid rubber molding press for final products

First, all employees involved in operating the molding press must be trained in occupational safety and work procedures. They must have a clear understanding of potential hazards, specific safety measures, and how to respond to emergencies. At the same time, the use of personal protective equipment, such as helmets, safety glasses, and gloves, is mandatory to minimize the risk of injury.

In addition, the work environment must be properly controlled. Ensuring good ventilation and adequate lighting, and avoiding situations of excessive temperature or humidity that could affect employee health are necessary. A regular machine cleaning process is also a key factor in ensuring safety and work efficiency.

Finally, periodic inspection of machinery and technical equipment is also an important part of occupational safety regulations. Employees need to perform regular maintenance and immediately report any issues that arise to prevent incidents and maintain safety during the production process.

6. Handling emergency accident situations when operating a liquid rubber molding press for final products

In the event of an emergency accident during the operation of a liquid rubber molding press, handling the situation quickly and effectively is crucial to protect the health of employees and prevent the situation from worsening.

As soon as an incident occurs, employees need to activate the safety department to report the accident and trigger the emergency response plan. At the same time, they must ensure their own safety and that of their team by using personal protective equipment. If someone is injured, providing immediate first aid and requesting professional medical assistance is the top priority.

While waiting for assistance to arrive, employees must immediately stop operating the machine and ensure there is no ongoing risk of danger. At the same time, they must keep the surrounding area safe by preventing the spread of liquid rubber or other potentially hazardous materials.

IV. Occupational safety and health for employees inspecting the quality of rubber products

1. Job characteristics of inspecting the quality of rubber products

In the rubber manufacturing sector, product quality inspection plays a crucial role in ensuring that the final product meets quality standards and requirements. The job of inspecting rubber product quality demands in-depth expertise and meticulousness from industry specialists.

Firstly, the inspection process focuses on ensuring that the raw materials used for rubber production are of high quality and meet safety and environmental standards. Material testing techniques include chemical analysis, hardness measurement, elasticity, and durability testing.

Experts also conduct inspections during the production process to ensure that technical specifications are maintained and strictly controlled. This process requires the use of precise measuring equipment and non-destructive testing methods such as ultrasound and X-rays to detect hidden defects.

2. Types of accidents during the quality inspection of rubber products

During the quality inspection of rubber products, despite great efforts to ensure safety, notable accidents can still occur. Some common types of accidents include chemical risks, fires and explosions, and equipment-related injuries.

Faced with the risk of chemical hazards, those working in the inspection process must strictly adhere to safety measures. Using personal protective equipment and proper chemical handling techniques is crucial to minimize the risk of toxic exposure.

Fire and explosion accidents can arise from the use of strong reactive substances during the inspection process. To reduce this risk, conducting regular safety checks on equipment and adhering to fire containment principles is important.

Equipment-related injuries are also a significant concern during the inspection process. Experts need to be trained on how to use equipment safely and correctly. At the same time, regular maintenance and technical checks on the equipment are key factors in preventing unwanted incidents.

3. Causes of accidents during the quality inspection of rubber products

The causes of accidents during the quality inspection of rubber products can stem from many different factors. One of the most significant causes is a deficiency in the personnel training process. When employees are not adequately trained in safety and technical skills, the likelihood of an accident increases considerably.

Secondly, equipment plays a significant role in causing accidents. Equipment that is not properly maintained or is used outside of its specified working conditions poses a great risk. Equipment failures such as breakdowns, cutting head issues, or shaft misalignment can lead to dangerous situations.

Thirdly, the work environment also contributes to the risk of accidents. If the environment is not safe, such as having inadequate lighting, poor ventilation, or being overcrowded, it can create conditions for incidents to occur. In addition, proper management and disposal of waste can prevent the risk of pollution and chemical accidents.

4. Accident prevention measures during the quality inspection of rubber products

To ensure safety during the quality inspection of rubber products, preventive measures play a crucial role. First, investing heavily in safety training for employees is important. Training provides a solid knowledge of work procedures and necessary safety measures, reducing the risk of accidents due to lack of understanding.

Second, the regular maintenance of equipment is a decisive factor. Ensuring that all equipment used in the inspection process is in good working condition helps reduce the risk of incidents due to equipment failure.

In addition, creating a safe work environment also greatly contributes to preventing accidents. This includes keeping the workspace clean, well-lit, and well-ventilated. The management of waste and hazardous materials is also an important part of protecting employee health.

5. Occupational safety regulations for the quality inspection of rubber products

Occupational safety regulations for the quality inspection of rubber products play a vital role in protecting the health and ensuring the safety of employees. These regulations include wearing adequate personal protective equipment such as helmets, safety glasses, and gloves to reduce the risk of injury.

In addition, employees must often adhere to rules regarding the use of chemicals and materials during the inspection process. This includes using respiratory protection devices when necessary and keeping the work area well-ventilated.

The regulations also require regular inspection and maintenance of equipment and machinery to ensure they operate safely. Measures such as training on equipment use and proper response in case of an emergency are also proposed to enhance preparedness and prevent accidents.

6. Handling emergency accident situations during the quality inspection of rubber products

Handling emergency accident situations during the quality inspection of rubber products requires quickness and thorough preparation. In the case of a fire, explosion, or chemical leak, stopping work immediately and raising the alarm is the top priority. Employees must wear full protective gear and move to a safe area.

Focusing on first aid is important to minimize injuries. Employees are trained to use first aid equipment and have knowledge of basic emergency measures. At the same time, immediately contact the emergency response team and provide detailed information about the situation so they can prepare before arriving.

In the case of equipment failure, stop using the machinery and report it immediately to the technical department for repairs. Team spirit and quick cooperation are key to resolving an emergency situation effectively.

V. Occupational safety and health for employees packing finished rubber products

1. Job characteristics of packing finished rubber products

During the packing process of finished rubber products, there are important job characteristics that need attention to ensure quality and safety. This presents special challenges due to the elastic and resilient nature of rubber. Firstly, the packing process requires high precision, from determining the amount of product to be packed to applying the appropriate pressure to avoid damaging the product.

Specialists often use special machinery and equipment to ensure the packing process is robust and efficient. They must control the product’s adhesion to avoid unwanted sticking during packing and transportation.

In addition, using appropriate packaging material is important to protect the product from the effects of the external environment, such as light, temperature, and humidity. This places high demands on the quality of packaging material and packaging design techniques.

2. Types of accidents during the packing of finished rubber products

During the packing of finished rubber products, there are risks related to accidents that can affect both product quality and occupational safety. One of the common issues is machinery-related accidents, where employees may be at risk of getting caught in or colliding with the packing equipment.

In addition, accidents related to packaging materials are also a significant concern. Failures in the packing process can lead to product damage due to the use of poor-quality or incorrect types of materials. This not only affects the product’s performance but also increases the risk of occupational accidents.

Furthermore, chemical-related accidents are also a major concern, especially when special materials are used in the packing process. The management and handling of chemicals require great care to avoid the risk of contamination and health hazards for employees.

3. Causes of accidents when packing finished rubber products

The causes of accidents during the packing of finished rubber products can stem from various aspects. One of the main factors is the lack of a safety system or its improper maintenance. Deficiencies in the maintenance and regular inspection of packing equipment and machinery can lead to sudden failures, increasing the risk of accidents.

In addition, the human factor also plays a significant role. Lack of experience, inadequate training, or inattention during work can create favorable conditions for dangerous situations to occur. Sometimes, carelessness or high work pressure can also increase the risk of an accident.

Furthermore, causes from the work process and management also contribute to this situation. If the packing process is not carefully established or if there are disruptions in the supply chain, it can create conditions for errors and accidents to occur.

4. Accident prevention measures when packing finished rubber products

To prevent accidents during the packing of finished rubber products, thorough preventive measures must be implemented. First, establishing and maintaining a safety system is the top priority. This includes regular inspection and maintenance of packing machinery to ensure they operate correctly and safely.

Providing adequate training and guidance for employees is a crucial measure. Ensure they fully understand safe work procedures, use protective equipment correctly, and apply safety measures during the packing process.

In addition, establishing safe work procedures and quality control is important. This includes using high-quality packaging materials, ensuring the packing process is carried out according to procedures, and applying quality control measures.

5. Occupational safety regulations when packing finished rubber products

Occupational safety regulations when packing finished rubber products play a crucial role in protecting employees and ensuring the production process is safe. These regulations typically include wearing the correct personal protective equipment, such as helmets and gloves, to minimize the risk of injury and contamination.

In addition, the regulations also focus on training employees in occupational safety, including the correct use of packing equipment and machinery. Instruction on safe work procedures and safe chemical handling is also provided to minimize accident risks.

Safety regulations also require periodic inspection and maintenance of equipment to ensure it is always functioning correctly. At the same time, safe work procedures and quality control must be maintained to ensure that all activities comply with safety and quality standards.

6. Handling emergency accident situations when packing finished rubber products

Handling emergency accident situations when packing rubber products is a critical part of the occupational safety plan. In the event of an accident, employees must immediately report to their manager and activate the response plan. First, ensure the safety of all employees by moving them out of the hazardous area.

Implementing first aid measures is the top priority. Call the emergency services if necessary and provide detailed information about the situation. Use personal protective equipment and guide first aid responders if possible.

At the same time, isolate the accident area and prevent the spread of the cause of the accident. Immediately inspect the packing equipment and identify the cause to apply measures to prevent future incidents.

Finally, creating an accident report is important to analyze the causes and propose improvements to the safety process. Handling an accident situation not only ensures immediate safety but also supports the learning process and prevents future incidents.