Home > Occupational safety training > Study and get certified > Occupational safety knowledge > Occupational safety documents > Safety Document Group 3 > Occupational Safety Document for Glue Manufacturing

Category Map

DOWNLOAD THE OCCUPATIONAL SAFETY DOCUMENT SET (6 GROUPS, OVER 300 PROFESSIONS)

This unique document will guide you through top protective measures, safety rules, and tips to ensure a safe and efficient work environment. Read now to optimize your production process and protect your workforce!

Table of Contents

PART I: CURRENT STATE OF SAFETY IN THE GLUE PRODUCTION INDUSTRY

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some occupational accidents in glue factories

In the glue manufacturing industry, occupational accidents have drawn special attention due to their serious impact on the health and safety of workers. Below are some notable occupational accident events that have occurred in glue factories, providing deep insight into the causes and consequences of these situations.

Chemical-Related Risks: In the glue production environment, the use of strong chemicals to create the product can lead to significant accidents. Incidents may include chemical leaks, explosions, or problems during the handling of toxic materials.
Hazardous Machinery and Equipment: The complex machinery in the glue production process can increase the risk of occupational accidents. Improper maintenance or technical failures can lead to unstable machine operation, creating dangerous situations for workers.
Lack of Safety Training: Occupational accidents in the glue production industry can also stem from a lack of knowledge and training in occupational safety. Inadequately trained employees may not recognize risks and how to deal with them.
Technology Safety Issues: New technology applied in the glue production process can bring high efficiency, but at the same time, it also increases the risk of accidents. Keeping safety procedures updated with new technology is a significant challenge.
Possibility of Fire and Explosion: Due to the nature of some chemicals used in glue production, the risk of fire and explosion is a major issue. Incidents can arise from unsafe handling, improper storage, or problems during the production process.

To minimize occupational accidents in the glue production industry, businesses need to focus on enhancing technical preparation, providing safety training for employees, and regularly evaluating and improving safety procedures.

PART II: OCCUPATIONAL SAFETY AND HEALTH IN GLUE PRODUCTION

I. Occupational safety and health for employees operating a chemical mixing machine to prepare for glue production

1. Characteristics of the work of operating a chemical mixing machine to prepare for glue production

Operating a chemical mixing machine is a crucial part of the glue production process, requiring professionalism and care. This work includes many important characteristics to ensure the quality and performance of the final product.

First, the machine operator needs to have a clear understanding of the components of the chemical mixture. This includes mastering the exact amount and ratio of the components to create a uniform glue that meets quality standards. Precision in measuring and mixing these components is decisive for achieving the desired consistency and adhesion.

In addition, controlling the mixing process is another important part. The operator needs to monitor the operation of the mixing machine to ensure that the process is stable and effective. This includes monitoring pressure, temperature, and other parameters to ensure that the machine is operating under ideal conditions.

2. Types of accidents during the process of operating a chemical mixing machine to prepare for glue production

During the process of operating a chemical mixing machine for glue production, there are accident risks that workers need to be aware of. One of the common types of accidents is related to chemical hazards. Contact with chemicals can cause skin or eye irritation, so the use of personal protective equipment is very important to protect the health of the worker.

In addition, accidents related to adjusting the machine are also a danger. The mechanical or electronic parts of the machine can cause injuries if safety rules are not followed. It is important to ensure that the machine is in a safe state before making any adjustments.

Furthermore, accidents can occur due to a lack of understanding of the process or carelessness in performing the work. Training and guidance must be provided comprehensively to minimize this risk.

3. Causes of accidents when operating a chemical mixing machine to prepare for glue production

Accidents when operating a chemical mixing machine during the glue production process can stem from many different causes. One of the important factors is a lack of understanding of the work process and safety. Workers need to have a clear understanding of the properties of the chemicals, as well as the process and equipment, to avoid unsafe decisions.

A lack of maintenance and periodic inspection of the machine is also a potential cause. If the machine is not properly maintained, breakdowns or loss of performance can occur, posing an accident risk. Therefore, the periodic maintenance process is extremely important to ensure the machine always operates safely and effectively.

Other causes include the operator’s lack of experience and a lack of understanding of the potential risks in the work process. A lack of warning and education about safety increases the likelihood of accidents. This places a high demand on comprehensive and continuous training for employees.

4. Preventive measures against accidents when operating a chemical mixing machine to prepare for glue production

To minimize the risk of accidents when operating a chemical mixing machine during the glue production process, several important preventive measures need to be taken. First of all, providing comprehensive safety training for employees is crucial. They need to have a clear understanding of the properties of the chemicals, the work process, and how to use personal protective equipment.

Periodic maintenance and safety inspection of the mixing machine is another important measure. Ensuring that the machine is operating stably and correctly helps to reduce the risk of breakdowns and accidents. Keeping the work area clean also plays an important role in preventing accidents due to contamination or falling materials.

Using personal protective equipment, such as safety glasses, gloves, and protective clothing, is an important means of protecting the worker from direct contact with chemicals. At the same time, adhering to safety rules such as not exceeding the machine’s capacity and not working when tired also plays an important role in preventing accidents.

5. Occupational safety regulations when operating a chemical mixing machine to prepare for glue production

Occupational safety regulations when operating a chemical mixing machine to prepare for glue production play a crucial role in protecting employees and ensuring a safe work environment. Occupational safety training is the foundation for implementing these regulations.

First and foremost, all employees are trained on the aspects of occupational safety related to operating a chemical mixer. The training should include how to use personal protective equipment, understanding the properties and risks of chemicals, as well as safe procedures when operating the machine.

The regulations also need to place special emphasis on performing periodic maintenance and safety checks of the mixing machine. Employees need to know how to check the machine before use, identify signs of damage, and report immediately if there are any problems.

In addition, the regulations should also include accident prevention measures, such as not working when tired, not skipping safety check steps, and adhering to safety rules during operation.

6. Handling emergency accident situations when operating a chemical mixing machine to prepare for glue production

In an emergency accident situation when operating a chemical mixing machine for glue production, the ability to handle it immediately is crucial. Employees need to remain calm and follow the steps they have been trained on to ensure safety.

First, personal protection is the top priority. Use personal protective equipment correctly to minimize injury and the risk of exposure to toxic substances. At the same time, call the emergency number immediately and report the accident to get professional help.

Controlling the situation is also very important. Turn off the mixing machine and stop the production process immediately to prevent the risk of spreading. Use safety equipment and check the surrounding area to ensure no further accidents occur.

Confidence and agility in implementing the safety measures they have been trained on help employees handle the situation effectively. The most important thing is that they need to have a clear understanding of the accident response plan and implement it confidently to ensure maximum safety for themselves and their colleagues.

II. Occupational safety and health for employees operating a heating furnace for the raw material mixture to prepare for glue production

1. Characteristics of the work of operating a heating furnace for the raw material mixture to prepare for glue production

During the operation of a heating furnace to prepare for glue production, there are several important job characteristics to note. First, this process requires a deep understanding of the raw materials, as the furnace must be adjusted to evenly process the raw material mixture containing the specific components of the glue.

Another important factor is precise temperature control in the furnace. Temperature stability ensures the melting process and the necessary chemical reactions to create high-quality glue. This requires technical management, the use of sensors, and automation systems to maintain a stable temperature throughout the production process.

In addition, monitoring other parameters such as pressure and heating time is also important to ensure the process runs smoothly and effectively. Special attention to these parameters helps to minimize production risks and ensure the glue product achieves the desired quality and consistency.

2. Types of accidents during the process of operating a heating furnace for the raw material mixture to prepare for glue production

During the operation of a heating furnace to prepare for glue production, there is a risk of various types of accidents that need to be prevented. One of the common risks is explosion, due to the accumulation of flammable gases in the air, which requires strict management to avoid this phenomenon. In addition, environmental risks also need to be considered, especially related to the handling and disposal of waste that can be harmful to the surrounding environment.

Accidents related to temperature and pressure are also a significant issue, especially when the process of heating chemicals in the furnace reaches a high level. This requires a warning and control system to prevent unwanted situations and reduce the risk of accidents.

Furthermore, it is necessary to establish safety measures, including training employees on safety procedures, using personal protective equipment, and properly maintaining the furnace equipment. This helps to reduce the risk of accidents, protect employees, and maintain a safe and effective production environment.

3. Causes of accidents when operating a heating furnace for the raw material mixture to prepare for glue production

Accidents during the operation of a heating furnace for the raw material mixture for glue production can stem from many different causes. One of the main factors is a failure in temperature management. If the temperature control system does not operate correctly or loses control, a situation of overheating can occur, causing the mixture to melt excessively and posing a risk of explosion.

In addition, failures in pressure management are also a common cause. If the pressure increases suddenly due to a loss of control, the furnace may not be able to withstand it and cause serious problems. Incidents in the feeding and raw material handling system can also lead to accidents, especially when there is instability in the flow rate and mixture ratio.

On the other hand, a lack of knowledge and skill of the employees can also play a significant role in causing accidents. Inadequate training on safety procedures and a lack of awareness of the risks can lead to unsafe behavior during operation, increasing the risk of accidents in the heating furnace.

4. Preventive measures against accidents when operating a heating furnace for the raw material mixture to prepare for glue production

To prevent accidents when operating a heating furnace for the raw material mixture for glue production, occupational environment monitoring plays an important role. First, it is necessary to establish a continuous monitoring system for temperature, pressure, and other environmental factors in the furnace. This helps to immediately recognize any abnormal fluctuations, thereby minimizing the risk of accidents.

Performing periodic inspections and maintenance of the system is an important measure to ensure the stability and performance of the furnace. Sensors and monitoring equipment need to be periodically checked to ensure they are operating correctly and accurately.

At the same time, training employees on safety procedures is important to reduce the risk of accidents. A focus on awareness of the work environment and the ability to handle emergency situations will help to enhance safety and efficiency during the operation of the heating furnace. By combining these measures, we can build a safe and sustainable work environment for the glue production process.

5. Occupational safety regulations when operating a heating furnace for the raw material mixture to prepare for glue production

Occupational safety regulations when operating a heating furnace for the raw material mixture for glue production play a crucial role in protecting employees and the work environment. First, employees need to be fully trained on safety procedures, including the use of personal protective equipment and a clear understanding of the potential risks.

Specific regulations on controlling the temperature and pressure in the furnace also need to be established to ensure a safe work environment. At the same time, the process of periodic inspection and maintenance of the equipment is an important factor to ensure the stability and performance of the furnace.

A warning system and escape routes need to be strictly established, helping employees to react quickly in an emergency. Adherence to these safety regulations not only protects employees but also minimizes the risk of accidents and damage to the glue production process, creating a safe and effective work environment.

6. Handling emergency accident situations when operating a heating furnace for the raw material mixture to prepare for glue production

Handling an emergency accident situation when operating a heating furnace for the raw material mixture for glue production requires the skill and quick reaction of the employees. In the event of an explosion, employees should immediately activate the warning and evacuation system. Training employees on the use of safety equipment, such as masks and heat-resistant clothing, is important to protect themselves and their teammates.

Immediately reporting the emergency situation and contacting the first aid team is an important step to ensure quick assistance. At the same time, employees need to follow the trained safety procedures and not take any actions on their own that could increase the risk.

Working according to a plan focused on minimizing damage and ensuring the safety of everyone in the work area is crucial. Thorough preparation and a solid understanding of the emergency response procedure help to enhance the ability to handle unexpected and dangerous situations in the best way possible.

III. Occupational safety and health for employees operating a machine to fill glue mixture into bottles

1. Characteristics of the work of operating a machine to fill glue mixture into bottles

During the process of operating a machine to fill glue mixture into bottles, there are several important characteristics that the operator needs to pay attention to in order to ensure the performance and quality of the product. This process requires a high degree of precision and concentration from the worker.

One of the important factors is to ensure that the amount of glue filled into the bottles is correct according to the regulations. This requires strict control of the machine and continuous monitoring from the operator. At the same time, it is necessary to set technical parameters such as pressure, temperature, and filling speed to ensure the stability of the process.

Another important aspect is the periodic maintenance and inspection of the filling machine. This helps to prevent incidents and ensures that the machine always operates effectively. The operator needs to have a firm grasp of the maintenance procedure, and perform inspection and maintenance tasks periodically.

Furthermore, quality control of the glue is important to ensure the final product achieves the desired quality. The operator needs to regularly take samples and check the properties of the glue, and at the same time adjust the machine if necessary to ensure that the glue is filled evenly and in the correct amount.

2. Types of accidents during the process of operating a machine to fill glue mixture into bottles

During the process of operating a machine to fill glue mixture into bottles, there is a risk of several accidents that managers and operators need to be extremely vigilant about. One of the main risks is glue leakage, which can be dangerous due to the risk of fire and also affect the work environment.

Another accident can stem from a technical failure, such as a problem in the glue supply system, inaccurate measuring equipment, or sensor errors. This can lead to overfilling, wasting raw materials, and causing severe consequences for the production process.

In addition, accidents can occur due to non-compliance with safety procedures. Failure to wear personal protective equipment, using equipment improperly, or a lack of attention on the part of the operator are all causes that can lead to serious incidents.

3. Causes of accidents when operating a machine to fill glue mixture into bottles

There are many causes of accidents during the process of operating a machine to fill glue mixture into bottles. One of the main factors is a technical error, including a problem in the glue supply system, a sudden change in pressure or temperature, and inaccurate measuring equipment. These problems can lead to overfilling or uneven filling, increasing the risk of accidents.

Safety issues are also a significant cause. A lack of training and safety awareness on the part of the operator can lead to the improper use of equipment, a lack of personal protective equipment, or non-compliance with basic safety rules.

In addition, the human factor also plays an important role. Fatigue, lack of concentration, or lack of experience of the operator can increase the risk of an accident. Ineffective coordination between work groups can also lead to unwanted incidents.

4. Preventive measures against accidents when operating a machine to fill glue mixture into bottles

To ensure safety during the process of operating a machine to fill glue mixture into bottles, several preventive measures need to be taken. First, safety training is important to provide knowledge and skills to the operator on how to recognize and respond to accident risks.

Performing periodic machine maintenance is an effective measure to prevent technical incidents. Periodically checking and adjusting the machine’s components helps to ensure that all systems are operating correctly, from pressure to sensors and control valves.

Most importantly, ensuring that the operator uses full personal protective equipment is undeniable. Safety glasses, chemical-resistant gloves, and protective clothing are important parts that help to minimize the risk of injury.

A continuous monitoring system also plays an important role in tracking machine performance and warning of any incidents. This provides the ability to react quickly to prevent accidents before they happen.

5. Occupational safety regulations when operating a machine to fill glue mixture into bottles

Occupational safety regulations when operating a machine to fill glue mixture into bottles play an important role in protecting the health and ensuring the safety of the worker. The operator needs to follow safety rules such as wearing full personal protective equipment, including safety glasses, chemical-resistant gloves, and chemical-resistant clothing.

The regulations also set out protective measures against accident risks, including periodic safety training to raise awareness of risks and how to respond. The worker needs to know how to properly use the tools and equipment, check the safety of the machine before operation, and perform periodic maintenance measures.

The regulations also relate to the management of the work environment, setting standards for pressure, temperature, and other technical parameters to ensure that all processes are safe and effective. In addition, emergency measures and an evacuation plan also need to be established and practiced regularly to ensure readiness in case of an emergency.

6. Handling emergency accident situations when operating a machine to fill glue mixture into bottles

Handling an emergency accident situation when operating a machine to fill glue mixture into bottles requires quickness and a solid knowledge of safety. In the event of a glue leak or a technical failure, the operator should immediately stop the machine to prevent the situation from getting worse.

Notably, immediately reporting the incident is important. The operator needs to inform the manager and colleagues about the situation, providing detailed information about the cause and scale of the incident to have an effective handling plan.

In an emergency, the operator needs to know how to use firefighting equipment and personal protective equipment. An evacuation plan also needs to be implemented to ensure the safety of all employees. In addition, periodic training on how to respond to emergencies helps to enhance the skills and confidence of employees in handling dangerous situations.

IV. Occupational safety and health for employees packaging glue bottles into boxes

1. Characteristics of the work of packaging glue bottles into boxes

The process of packaging glue bottles into boxes requires precision and organization to ensure the quality of the final product. This work is usually performed by an experienced and specially trained team of packaging experts.

First, the glue bottles are produced and quality checked before being transferred to the packaging stage. During this process, the worker must ensure that the glue bottle is not damaged and fully meets the safety and quality standards.

After that, the glue bottles are placed in boxes according to a specific packaging plan. This requires care to avoid damage and loss during transportation. The worker must follow specific instructions on how to arrange the glue bottles in the box so that they do not collide or break.

Another important step is to ensure that the box is packed tightly and securely. Corporations often use modern packaging methods such as automatic packaging machines to increase efficiency and standardize the process.

2. Types of accidents during the process of packaging glue bottles into boxes

During the process of packaging glue bottles into boxes, there are accident risks that need to be noted to ensure the safety of workers and the product. Some common accidents include collisions between the glue bottles during the process of arranging them in the box, causing damage or spillage.

Furthermore, the packaging process can encounter problems when the glue bottles are not placed correctly in the box, leading to them being tilted or deformed. This not only reduces the quality of the product but also increases the risk to occupational safety.

Accidents due to a lack of tightness in the packaging process is also a significant issue. If the box is not packed correctly, a situation where the glue bottles fall out of the box during transportation can occur, causing damage to both the product and the equipment.

3. Causes of accidents when packaging glue bottles into boxes

Accidents during the process of packaging glue bottles into boxes can stem from many different causes. One of the main causes is a lack of training or insufficient understanding on the part of the employees. When they do not have a clear understanding of how to arrange the glue bottles in the box correctly, it can lead to collisions and product damage during the packaging process.

Subjectivity in following the packaging process is another cause. When employees do not correctly follow the instructions on how to place the glue bottles in the box or use the packaging equipment, the likelihood of an accident increases significantly.

Packaging equipment can also contribute to accidents if it is not properly maintained. If the machinery or automatic equipment has a technical problem, it can lead to the glue bottles not being packed evenly and safely, increasing the risk of product damage.

4. Preventive measures against accidents when packaging glue bottles into boxes

To prevent accidents during the process of packaging glue bottles into boxes, preventive measures need to be strictly applied. First of all, ensuring that employees are technically trained and have a clear understanding of the packaging process is crucial. This helps them to recognize and avoid potential risks such as collisions between the glue bottles.

Using modern packaging equipment and ensuring it is properly maintained is also an important measure. Machinery that operates correctly helps to minimize the risk of technical errors and ensures the packaging process runs smoothly.

The quality control process for packaging also plays an important role in accident prevention. Establishing inspection steps and close supervision to ensure that each box of glue is packed evenly and safely is crucial.

5. Occupational safety regulations when packaging glue bottles into boxes

Occupational safety regulations during the process of packaging glue bottles into boxes are an important part of the work environment. The employees performing this work need to follow safety measures to reduce the risk of accidents.

First of all, occupational safety training is an important step. The employees need to be trained on how to use packaging equipment and work procedures safely. This includes how to handle glue bottles to avoid the risk of injury and how to use personal protective equipment.

Specific regulations on the use of machinery also need to be implemented. The employees must have a clear understanding of how to operate the machine, maintain it, and report any technical incidents immediately. This helps to ensure that the equipment is operating safely and effectively.

In addition, the packaging process needs to follow the principles of safe work arrangement and must have risk control measures to reduce the risk of injury. Ensuring that the workspace is clean and orderly is also an important factor in reducing the risk of accidents during the packaging of glue bottles.

6. Handling emergency accident situations when packaging glue bottles into boxes

In the event of an emergency accident while packaging glue bottles into boxes, the handling process requires quickness and accuracy from the employees. First, they need to ensure their own safety and that of those around them by immediately stopping the machinery and reporting the problem to the manager or the safety department.

After that, assessing the situation is important. The employee needs to determine the severity of the accident and determine whether medical intervention is needed. In the case of a serious injury, calling for medical help immediately is the top priority.

In addition, it is necessary to secure and clean the accident area to avoid the risk of contamination and to protect the work environment. Employees need to be trained to use first aid equipment and safety devices effectively.

Finally, the accident reporting process needs to be carried out immediately after the situation has stabilized. This helps to provide important information to analyze the cause and propose preventive measures to avoid a recurrence of the accident in the future.