Occupational Safety Document for Nail Manufacturing

Occupational Safety Document for Nail Manufacturing

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The occupational safety document for Iron Nail manufacturing provides detailed guidance on measures to ensure safety during the nail production process. From the use of personal protective equipment to safe work procedures, the document helps workers understand and comply with regulations, minimizing accident risks. This document is a valuable resource for businesses and workers in the mechanical industry.

Table of Contents

PART I: CURRENT STATE OF SAFETY IN NAIL MANUFACTURING

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:
  • Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
  • Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
  • Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).
Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.
The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some Occupational Accidents in Nail Manufacturing Plants

1. Machinery-related accidents

a. Hand caught in nail rolling machine

A worker at a nail manufacturing plant in Southern Vietnam suffered a serious accident when his hand got caught in the nail rolling machine. The old machinery and lack of regular maintenance caused this incident. As a result, the worker was severely injured, lost the ability to work for a long time, and required reconstructive surgery.

b. Finger amputation by nail cutting machine

In a nail manufacturing plant in the North, another worker had his finger amputated while operating a nail cutting machine. The cause was determined to be a failure to follow occupational safety procedures and a lack of personal protective equipment. This incident emphasizes the importance of safety training for workers and providing adequate protective equipment.

Occupational safety document for nail manufacturing

2. Accidents due to contact with hazardous materials

a. Chemical burns

At a nail manufacturing plant, a worker suffered severe burns from contact with a cleaning chemical without wearing protective gloves. This chemical, used to clean metal surfaces before production, is highly corrosive. Lack of knowledge about the hazardous nature of the chemical and improper use of protective gear led to this unfortunate accident.

b. Inhalation of toxic fumes

In another case, a worker was poisoned by inhaling fumes from the nail galvanizing process. The lack of ventilation in the work area and the failure to use a respirator led to the worker being hospitalized. This is a warning about the necessity of a ventilation system and respiratory protection for workers.

3. Accidents due to the work environment

a. Slips and falls on slippery floors

A worker at a nail manufacturing plant slipped and fell when the factory floor was wet and covered in oil. This accident resulted in a spinal injury, causing the worker to be off work for a long period to recover. The cause was a lack of hygiene and maintenance in the work area, creating a danger for workers.

b. Impact from improperly stacked goods

At another factory, a worker was seriously injured when a large crate of nails fell on him due to unsafe stacking. This accident not only caused physical harm but also affected the morale and productivity of other workers in the factory. This shows the importance of adhering to safe loading and storage procedures.

Occupational accidents in nail manufacturing plants not only cause human casualties but also seriously affect the production activities and reputation of the business. To minimize these accidents, factories need to invest in safety technology, enhance worker training, and strictly implement labor protection measures. Only then will the working environment be truly safe and efficient.


PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN WORKING IN A NAIL MANUFACTURING PLANT

I. Occupational safety and health for Steel Wire Drawing employees

1. Characteristics of Steel Wire Drawing work

Steel wire drawing is an important process in nail manufacturing, consisting of two main stages: rough drawing and fine drawing. In the rough drawing stage, raw steel is fed through large-sized wire drawing machines to reduce the size from large billets to steel wire with a suitable diameter. This process not only shapes the steel but also prepares it for subsequent processing steps, ensuring that the steel achieves the necessary properties of strength and structure.

Next, the steel wire that has undergone rough drawing will be put into the fine drawing stage. This is the decisive stage, where the steel wire is drawn through high-precision wire drawing machines to achieve the necessary size and strength for nail production. Fine wire drawing machines are designed to ensure high product consistency, thereby creating high-quality nail products that meet the strict standards of the industry.

Thanks to these two wire drawing stages, raw steel is meticulously and precisely transformed into steel wire that can be used directly in the nail manufacturing process. The wire drawing process not only enhances the strength of the steel but also ensures the consistency of the final product, contributing significantly to the quality and safety of nail products when they reach consumers.

Occupational safety document for nail manufacturing

2. Types of occupational accidents during Steel Wire Drawing

During the steel wire drawing process, especially rough drawing, occupational accidents can occur for various reasons. Workers have to operate large-sized wire drawing machines, which can be dangerous if not operated correctly. Common accidents include getting hands caught, being injured by a broken steel wire, or from unexpected machine malfunctions. Failure to follow safety procedures or a lack of personal protective equipment can increase the risk of accidents.

Fine drawing also has many risks, although this process requires high precision and uses modern machinery. Workers must be especially careful when operating fine wire drawing machines to avoid being pulled into the machine or being injured by fast-moving machine parts. The steel wire after rough drawing has a certain tension, so during the fine drawing process, the risk of the steel wire breaking or flying out is very high, posing a serious danger to the operator.

To minimize occupational accidents during the steel wire drawing process, training and strict adherence to safety procedures are extremely important. Workers need to be fully equipped with knowledge on how to use machinery and personal protective measures. At the same time, regular maintenance and inspection of machinery also play a key role in ensuring occupational safety, helping to prevent incidents and protect the health of workers.

3. Causes of occupational accidents when drawing steel wire

Occupational accidents during the steel wire drawing process often stem from many different causes. For the rough drawing process, the use of large-sized wire drawing machines can be dangerous if the worker does not follow safety procedures. A lack of understanding of how to operate the machinery, not using personal protective equipment, or working in an unsafe environment can lead to serious accidents such as getting a hand caught or being injured by a broken steel wire.

In the fine drawing process, the main cause of accidents is often a lack of precision in operating the wire drawing machine. The steel wire that has been rough-drawn has high tension and is prone to breaking or flying out if not controlled properly. Machine malfunctions or equipment that is not properly maintained can also create dangerous situations. In addition, the carelessness of the worker, such as not paying attention to safety warnings or working in a hurry, also contributes to increasing the risk of accidents.

To reduce the risk of accidents, it is very important to train workers in the skills and knowledge of occupational safety. Personal protective measures must be used correctly, and safe work procedures must be strictly followed. In addition, regular maintenance and inspection of machinery and equipment helps prevent incidents that may occur, ensuring the safety of workers throughout the production process.

4. Measures to prevent occupational accidents when drawing steel wire

To prevent occupational accidents during the steel wire drawing process, implementing safety measures is extremely important. In the rough drawing stage, workers need to be fully equipped with personal protective equipment such as gloves, safety glasses, and armor. At the same time, occupational safety training is a key factor, helping workers understand the machine operating procedures and how to handle emergency situations. This knowledge helps minimize the risk of accidents due to human error or improperly operated equipment.

The fine drawing process requires high precision, therefore, the machinery needs to be regularly maintained and inspected to ensure stable operation. Workers must follow safe work procedures and not skip any steps, even the smallest ones. Occupational safety training in this stage not only focuses on operating techniques but also emphasizes identifying and preventing potential risks, such as wire breaks or machine malfunctions.

In addition, creating a safe and healthy work environment also plays an important role in preventing occupational accidents. Safety signs must be placed in conspicuous locations, and workers should be encouraged to follow safety regulations. Regular occupational safety training will help raise workers’ awareness and skills, creating a safer working environment and reducing the risk of accidents in the nail manufacturing process.

5. Occupational safety regulations for steel wire drawing

During the steel wire drawing process, adhering to occupational safety regulations is crucial to ensure the safety of workers and maintain production efficiency. For the rough drawing process, where raw steel is fed through large-sized wire drawing machines, workers must wear full personal protective equipment such as gloves, safety glasses, and protective clothing. The machinery must be regularly inspected and maintained to detect and promptly fix potential issues, ensuring safe and effective operation.

In the fine drawing stage, the steel wire is drawn through high-precision wire drawing machines. Workers must strictly follow safe work procedures and be trained on how to operate the machinery accurately. Protective measures such as machine guards and warning signs should also be in place to minimize the risk of accidents from machinery or from the wire breaking and flying out. Attention and care in every operation are key to preventing accidents.

In addition, regular occupational safety training is necessary to raise the awareness and skills of workers. These training courses not only help workers understand the regulations and safe procedures but also equip them with the skills to handle emergency situations. By adhering to occupational safety regulations and implementing preventive measures, companies can ensure a safe and efficient working environment, while reducing the risk of accidents in the nail manufacturing process.

6. Handling emergency occupational accidents when drawing steel wire

When an emergency occupational accident occurs during the steel wire drawing process, handling the situation quickly and accurately is crucial to minimize injuries and losses. For the rough drawing stage, which uses large-sized wire drawing machines, when an accident occurs, the worker must immediately stop the machine and call for help from the internal rescue team. First aid on the spot should be administered quickly to stabilize the victim’s condition, while also contacting the medical department to ensure timely and professional intervention.

In the fine drawing stage, where the steel wire has been rough-drawn and has high tension, the risk of accidents may be due to the wire breaking or machine malfunction. When a problem is detected, the worker must immediately cut off the power to the wire drawing machine and maintain a safe distance from the hazardous area. The internal rescue team should be notified immediately to handle the situation and provide first aid to the victim if there are any injuries.

To ensure effective handling of the situation, occupational safety training should be conducted periodically, including emergency situation drills. Employees must be equipped with the necessary knowledge and skills to react quickly and correctly when an accident occurs. Establishing specific and clear procedures for handling emergency situations helps to increase preparedness and protect the safety of workers in the nail manufacturing process.

REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICES

II. Occupational safety and health for steel wire cutting employees

1. Characteristics of the job of cutting steel wire segments

The job of cutting steel wire segments is an important step in the nail manufacturing process. After the steel wire has been drawn and has reached the required strength, it will be cut into small segments with a length corresponding to the size of the nail to be produced. This process requires high precision to ensure that each wire segment has the same size, thereby creating nails that are uniform in length and quality.

Automatic cutting machines are often used in this stage to increase efficiency and ensure accuracy. Automatic cutting machines operate quickly and continuously, minimizing machine downtime and increasing production speed. The precision of the machinery also helps to minimize errors and material waste, while improving the quality of the final product. The machine operator needs to be thoroughly trained to use the machine correctly and to handle unexpected situations effectively.

Although automatic cutting machines help to increase production efficiency, close supervision is still necessary to ensure occupational safety. Workers must adhere to safety regulations, including the use of personal protective equipment and adherence to safe work procedures. Regular maintenance of machinery and inspection of equipment are also very important to prevent incidents and ensure continuous, stable operation in the nail manufacturing process.

Occupational safety document for nail manufacturing

2. Types of occupational accidents during the cutting of steel wire segments

During the process of cutting steel wire segments, occupational accidents can occur for various reasons. One of the most common risks is getting a hand caught or cut by mishandling or not following safety procedures when operating an automatic cutting machine. These accidents can cause serious injuries, from minor cuts to the loss of fingers or a hand, especially when the cutting machine is operating at high speed.

An automatic cutting machine, although very efficient and precise, can still have technical problems, leading to a risk of accidents for the operator. Problems such as a jammed cutting machine, a worn-out blade, or an unexpected malfunction can create dangerous situations. If the worker is not properly trained or does not turn off the machine in time when a problem occurs, they can be seriously injured.

In addition, an unsafe work environment also contributes to an increased risk of accidents. Failure to maintain a clean work area, provide adequate personal protective equipment, or have safety signs can all lead to accidents. To minimize these risks, workers need to strictly adhere to occupational safety regulations, regularly inspect and maintain machinery, and participate in occupational safety training courses to raise awareness and skills in handling emergency situations.

3. Causes of occupational accidents when cutting steel wire segments

Occupational accidents during the cutting of steel wire segments often stem from various causes. A major cause is mishandling or not following safety procedures when operating an automatic cutting machine. A worker may be pulled into the machine or injured by the cutting blade if they are not mindful of basic safety rules. A lack of training on how to use the machinery correctly also contributes to an increased risk of accidents.

Besides, technical problems with the automatic cutting machine are another significant cause. The machine may jam, the blade may be worn or damaged without being detected in time, leading to dangerous situations. When the machinery is unstable or has a problem that the worker does not handle in time, an accident is likely to occur. Failure to perform regular maintenance and thorough inspection of the machinery before use is also one of the main causes of occupational accidents.

In addition, an unsafe work environment is also a cause of accidents. A work area that is poorly lit, not clean, and not equipped with adequate personal protective equipment all increase the risk of accidents. Workers need to be fully equipped with occupational safety knowledge, and protective measures need to be strictly implemented to ensure safety during work. Adherence to occupational safety regulations and maintaining a safe work environment are key factors in minimizing accidents during the cutting of steel wire segments.

4. Measures to prevent occupational accidents when cutting steel wire segments

To prevent occupational accidents during the cutting of steel wire segments, implementing safety measures is extremely important. First of all, workers need to be fully trained on the operating procedures of the automatic cutting machine and basic first aid skills. Wearing personal protective equipment such as gloves, safety glasses, and protective clothing are essential steps to protect workers from potential hazards.

Occupational environment monitoring also plays a key role in ensuring safety. Continuous monitoring of working conditions, such as checking lighting, noise levels, and air quality, helps to create a safer and more efficient working environment. Machinery needs to be regularly inspected and maintained to ensure stable operation, preventing technical problems that could lead to accidents. These maintenance procedures not only help to extend the life of the machinery but also protect the safety of the workers.

Finally, compliance with occupational safety regulations is mandatory. The work area must be kept clean and tidy, with safety signs placed in conspicuous locations. Workers should be encouraged to comply with safety regulations and participate in regular training courses. By combining training, occupational environment monitoring, and machine maintenance, companies can create a safe working environment, minimizing the risk of accidents during the cutting of steel wire segments.

5. Occupational safety regulations for cutting steel wire segments

During the cutting of steel wire segments, adherence to occupational safety regulations is extremely important to ensure the safety of workers and production efficiency. First of all, workers need to be fully equipped with personal protective equipment such as gloves, safety glasses, and protective clothing. This helps to protect them from potential hazards such as cuts and sparks from the cutting machine. In addition, the work area must be kept clean and tidy to minimize the risk of slips and accidents.

The automatic cutting machine needs to be regularly inspected and maintained to ensure stable and safe operation. Before starting work, the operator needs to thoroughly inspect the machinery to detect any technical problems early and repair them promptly. This not only helps to prevent accidents but also ensures that the machinery is always in the best condition, improving work efficiency. The procedures for inspecting and maintaining machinery should be carried out according to a schedule and specified standards.

In addition, workers need to participate in regular training courses on occupational safety and how to handle emergency situations. Training helps to raise the awareness and skills of workers in using machinery safely and reacting quickly when problems occur. Occupational safety regulations must be strictly implemented, with close supervision from management levels, to ensure a safe working environment and protect the health of workers.

6. Handling emergency occupational accidents when cutting steel wire segments

When an emergency occupational accident occurs during the cutting of steel wire segments, handling the situation quickly and effectively is very important to minimize injuries and losses. First of all, workers must immediately stop the automatic cutting machine by using the emergency stop button. This helps to prevent the machine from continuing to operate and causing further accidents. Immediately after, they must report to the rescue team or management for timely assistance.

Next, first aid on the spot needs to be done quickly and accurately. If the worker is cut or seriously injured, colleagues around should know how to perform basic first aid steps such as bandaging the wound, controlling bleeding, and ensuring the victim is not in shock. This helps to stabilize the victim’s condition before the professional medical team arrives. At the same time, it is necessary to immediately contact medical authorities to ensure the victim is taken to the nearest medical facility quickly and safely.

Finally, after the emergency situation has been handled, it is necessary to investigate the cause of the accident and re-evaluate the safety procedures. This helps to identify loopholes in the work process and improve safety measures to prevent a recurrence of similar accidents. Regular training sessions on occupational safety should be held more often to raise the awareness and skills of workers in handling emergency situations, ensuring a safer and more efficient working environment.

REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICES

III. Occupational safety and health for nail shaping staff

1. Characteristics of the nail shaping job

The nail shaping job is an important step in the nail manufacturing process, requiring high precision and technique. This process begins with the steel wire segments being fed into the nail head forming machine. Here, the steel is compressed and bent to create the nail head in various shapes, depending on the intended use. Nail head forming requires modern machinery and precise technique to ensure the nail head is of high quality, uniform, and meets technical standards.

After the head is formed, the steel segment continues to be transferred to the nail body and point forming machine. This process includes machining the steel segment to shape the nail body and point. The nail body and point forming machine often uses cutting knives and stamping dies to achieve the desired shape. Shaping the nail body and point must ensure that the product has high durability, a sharp point, and a sturdy enough body for use in construction or other manufacturing jobs.

The nail shaping process not only requires precise machinery but also close supervision from the operator. Workers must be thoroughly trained on how to use the machinery and safe work procedures to ensure high-quality products and minimize the risk of occupational accidents. Adherence to occupational safety regulations and regular maintenance of machinery are also key factors in maintaining production efficiency and the quality of the final product.

Occupational safety document for nail manufacturing

2. Types of occupational accidents during the nail shaping process

During the nail shaping process, occupational accidents can occur for various reasons. One of the main risks is incorrect operation when feeding steel wire segments into the nail head forming machine. Workers can get their hands caught or injured by moving machine parts if they do not follow safety procedures. Failure to use personal protective equipment such as gloves and safety glasses also increases the risk of injury.

When forming the nail body and point, the risk of accidents is often related to the use of cutting knives and stamping dies. The machinery in this stage operates with high compression force, which can cause serious cuts if the worker is not careful. Problems such as worn-out blades or machine malfunctions can lead to unexpected accidents. In addition, failure to thoroughly inspect and regularly maintain the machinery also increases the risk of accidents.

An unsafe work environment is also a significant factor leading to occupational accidents in the nail shaping process. Failure to maintain a clean work area, lack of lighting, or the absence of appropriate protective measures all increase the risk of accidents. To minimize these risks, workers need to be thoroughly trained in occupational safety, adhere to regulations, and correctly use personal protective equipment. Regular maintenance and inspection of machinery are also very important to ensure a safe and efficient work environment.

3. Causes of occupational accidents when shaping nails

Occupational accidents when shaping nails often occur for various reasons, mainly stemming from incorrect operation or non-compliance with safety procedures. When feeding steel wire segments into the nail head forming machine, workers can get their hands caught or injured by the moving parts of the machine if they do not use personal protective equipment correctly. Carelessness or lack of experience in operating the machinery also contributes to an increased risk of accidents.

In addition, technical problems with the machinery are also a significant cause of accidents. The nail body and point forming machine uses cutting knives and stamping dies to shape the product, and if the blade is worn or the machine malfunctions, the worker can be cut or seriously injured. Failure to maintain and regularly inspect the machinery leads to unstable operation, increasing the risk of incidents during production. Non-standard safety equipment is also a dangerous factor.

An unsafe work environment also contributes significantly to the causes of accidents. Failure to maintain a clean work area, lack of lighting, or the absence of safety warning signs all increase the risk of accidents. Workers need to be fully trained in occupational safety and be aware of potential risks. At the same time, protective measures and safety procedures must be strictly followed to protect the health and safety of workers during the nail shaping process.

4. Measures to prevent occupational accidents when shaping nails

To prevent occupational accidents during the nail shaping process, implementing safety measures is extremely important. First of all, workers need to be thoroughly trained on the operating procedures of machinery and the necessary skills to work safely. The use of personal protective equipment such as gloves, safety glasses, and protective clothing helps protect workers from potential hazards when handling the nail head forming machine. Ensuring a clean and well-lit work area also helps to minimize the risk of accidents.

Regular maintenance and inspection of machinery are key to ensuring safety during the production process. The nail head forming machine and the nail body and point forming machine need to be regularly inspected to promptly detect any technical problems and fix them before they cause accidents. The cutting knives and stamping dies must always be in the best condition to ensure the machining process is smooth and safe. Regular maintenance not only helps to increase the lifespan of the machinery but also ensures a safer working environment.

The establishment and strict adherence to occupational safety regulations are very important. Workers must follow the work procedures correctly, not skipping any steps, even the smallest ones. Protective measures such as machine guards and safety signs must be fully implemented and placed in conspicuous locations. Organizing regular training sessions on occupational safety helps to raise the awareness and skills of workers, ensuring they are always ready to handle emergency situations, thereby creating a safe and efficient working environment.

5. Occupational safety regulations for nail shaping

Take tests at occupational safety centers to obtain an occupational safety certificate. This will ensure that workers understand safety knowledge and have valid certification for employment.

During the nail shaping process, adherence to occupational safety regulations is crucial to ensure the safety of workers and production efficiency. For the nail head forming stage, the steel wire segments must be fed into the machine accurately and safely. Workers must use full personal protective equipment such as gloves, safety glasses, and protective armor to protect themselves from the risk of injury from machinery or sharp metal fragments.

The nail body and point forming machine uses cutting knives and stamping dies to shape the product, so regular inspection and maintenance of the machinery are mandatory. Workers need to ensure that the machinery is always in good working condition, with no technical problems that could be dangerous. The blades and stamping dies must be regularly checked to ensure they are always sharp and safe. Before operating, the entire system should be inspected to detect and promptly fix any problems.

In addition, the work environment must be kept clean and have adequate lighting to minimize the risk of accidents. Safety signs and instructions for using machinery should be placed in conspicuous and clear locations. Workers should also participate in regular training courses on occupational safety to raise awareness and skills in handling emergency situations. By strictly adhering to occupational safety regulations and implementing full protective measures, companies can create a safe working environment, reducing the risk of accidents during the nail shaping process.

6. Handling emergency occupational accidents when shaping nails

When an emergency occupational accident occurs during the nail shaping process, handling the situation quickly and effectively is crucial to minimize injuries and losses. First, workers must immediately stop the operation of the nail head forming machine or the nail body and point forming machine by using the emergency stop button. This helps prevent the machinery from continuing to operate and causing more danger. Then, quickly notify management or the safety team for timely intervention.

After stopping the machine, first aid should be administered on the spot to the victim. If the worker is cut or seriously injured, colleagues around must perform basic first aid steps such as controlling bleeding, bandaging the wound, and trying to keep the victim stable. At the same time, it is necessary to immediately call the emergency medical service so that the victim can be taken to the nearest medical facility quickly and safely. This ensures that the victim receives timely and proper medical care.

After the emergency situation has been controlled, it is necessary to investigate the cause of the accident and re-evaluate the safety procedures. This helps to identify loopholes in the work process and improve safety measures to prevent a recurrence of accidents. Regular training sessions on occupational safety should be held more often to raise the awareness and skills of workers in handling emergency situations. This not only protects the health and safety of workers but also contributes to maintaining efficient and sustainable production.

REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICES

IV. Occupational safety and health for nail surface treatment staff

1. Characteristics of the nail surface treatment job

The nail surface treatment job is an important step in the manufacturing process to increase the rust resistance and improve the durability of the product. After shaping, the nails are put through a galvanizing or rust-proof coating process. This process helps protect the nails from environmental impacts, preventing corrosion and extending the life of the nails. The galvanizing or rust-proof coating must be done carefully to ensure the coating is even and adheres firmly to the nail surface.

After completing the anti-rust treatment, the nails will be polished to create a bright and smooth surface. The polishing process not only helps to improve the appearance of the nails but also removes scratches and minor defects on the surface. A polishing machine is used to ensure the nails achieve the required gloss, creating a product with high aesthetics and meeting technical requirements.

Finally, the nails are inspected for quality one last time before being packaged and shipped. This inspection process includes measuring the size, checking the hardness, and detecting surface defects. Each nail must meet strict quality standards to ensure that it can withstand harsh usage conditions. A thorough quality check helps to eliminate non-conforming products, ensuring that only perfect nails are released to the market.

Occupational safety document for nail manufacturing

2. Types of occupational accidents during nail surface treatment

During the nail surface treatment process, occupational accidents can occur for various reasons. For the galvanizing or rust-proof coating stage, workers must come into contact with chemicals and electroplating equipment. If safety procedures are not followed, workers can suffer chemical burns or electric shock. Failure to use personal protective equipment such as gloves, safety glasses, and masks also increases the risk of injury.

The nail polishing process requires workers to use high-speed machinery and polishing tools. Accidents often occur from getting a hand caught in the machine or being hit by flying metal fragments. If the work area is not kept clean and there are no appropriate protective measures, the risk of accidents increases. Machinery that is not properly maintained or workers who are not thoroughly trained are also causes of accidents in this process.

The quality control stage of nails also has a risk of accidents if not careful. Workers can be injured by measuring tools or cut by nails when checking size and hardness. Lack of attention and failure to follow safety procedures when inspecting products can lead to injuries. To minimize risks, workers need to be thoroughly trained in occupational safety, use full protective equipment, and strictly adhere to safety regulations during the nail surface treatment process.

3. Causes of occupational accidents when treating nail surfaces

Occupational accidents when treating nail surfaces can occur for various reasons, especially during the galvanizing or rust-proof coating process. A common cause is contact with strong chemicals without adequate protective measures. Failure to use personal protective equipment such as gloves, safety glasses, and masks can lead to chemical burns or inhalation of toxic fumes, harming the health of workers. In addition, electrical problems when operating electroplating equipment are also a potential risk, which can cause electric shock or fire.

In the nail polishing stage, workers often have to work with high-speed machinery, which can easily lead to accidents if not careful. Some causes of accidents include getting a hand caught in the machine or being hit by flying metal fragments. Failure to maintain a clean work area and the absence of appropriate protective measures increase this risk. Lack of regular maintenance and inspection of machinery is also a significant cause, leading to equipment failure and occupational accidents.

The quality control process of nails also has many risks. Workers can be injured by measuring tools or cut by nails when checking size and hardness. The causes are often lack of attention, failure to follow safety procedures, or not being thoroughly trained. To minimize risks, it is essential to strictly implement occupational safety measures, provide sufficient personal protective equipment, and ensure that workers are fully trained in safety during the nail surface treatment process.

4. Measures to prevent occupational accidents when treating nail surfaces

Complete occupational safety training to be issued an occupational safety card by the safety training center to complete the required documentation for work.

To prevent occupational accidents when treating nail surfaces, adherence to safety measures is extremely important. During the galvanizing or rust-proof coating process, workers must use full personal protective equipment such as gloves, safety glasses, and masks to protect themselves from chemicals and toxic fumes. Occupational safety training needs to be conducted periodically to ensure that workers understand the safe work procedures and how to handle emergency situations.

For the polishing stage, the machinery needs to be regularly inspected and maintained to ensure stable and safe operation. Workers must be trained on how to operate the machinery correctly and identify potential risks. The use of protective measures such as guards and a safe, clean work area helps to minimize the risk of injury from flying metal fragments or getting a hand caught in the machine.

5. Occupational safety regulations for nail surface treatment

Occupational safety regulations for nail surface treatment are very important to ensure the safety of workers and the quality of products. During the galvanizing or rust-proof coating process, workers must wear full personal protective equipment such as gloves, safety glasses, and masks to avoid direct contact with toxic chemicals. The work area should be well-ventilated and have clear safety signs. Periodically inspect and maintain the galvanizing system to ensure no unexpected incidents occur.

In the polishing stage, regular inspection and maintenance of machinery are necessary to ensure safe and efficient operation. Workers must be thoroughly trained on how to operate the machinery and identify potential risks. The use of guards and keeping the work area clean helps to minimize the risk of injury from flying metal fragments or getting a hand caught in the machine. Wearing appropriate protective equipment and following safety procedures is mandatory throughout the work process.

The nail quality control process also requires care and strict adherence to safety regulations. Workers need to use measuring tools correctly and ensure that all equipment is in good condition. Regular training on occupational safety helps to raise the awareness and skills of workers, ensuring they are always ready to handle emergency situations. By complying with occupational safety regulations, companies can create a safe working environment and protect the health of workers during the nail surface treatment process.

6. Handling emergency occupational accidents when treating nail surfaces

When an emergency occupational accident occurs during the nail surface treatment process, handling the situation quickly and accurately is very important. For chemical-related incidents in the galvanizing or rust-proofing process, workers should immediately stop work and leave the hazardous area. If exposed to chemicals, quickly wash the affected skin area under running water for at least 15 minutes and call for emergency services. At the same time, immediately notify the occupational safety team for timely assistance.

In case of an accident during nail polishing, such as a flying metal fragment or getting a hand caught in the machine, workers should immediately stop the machine using the emergency stop button. Then, perform basic first aid steps such as bandaging the wound, controlling bleeding, and trying to keep the victim stable. If the victim’s condition is serious, quickly call the emergency medical service to take the victim to the nearest medical facility.

REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICES


PART III: Further Reference

1. Group 3 Occupational Safety Test


2. Price List for Occupational Safety Training Services


3. Download documents

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