How does Di-sec-Butyl Peroxydicarbonate (> 80%) affect workers’ health?

How does Di-sec-Butyl Peroxydicarbonate (> 80%) affect workers' health?
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Di-sec-butyl peroxydicarbonate (C10H18O6) is an important chemical in the manufacturing industry, but with long-term exposure, it can cause serious health effects for workers. This article will clarify the risks and impacts of this chemical on health in the work environment.

1. What is Di-sec-butyl peroxydicarbonate (> 80%)?

Di-sec-butyl peroxydicarbonate (> 80%) with the chemical formula C10H18O6 is an organic compound belonging to the peroxydicarbonate group. This is a form of peroxydicarbonate that contains a peroxy group (–O–O–) bonded to alkyl groups, in this case, a sec-butyl group (C4H9) attached to a carbonate group. This compound is commonly used in the plastic and rubber manufacturing industries and in some chemical processes as a polymerization initiator.

The chemical structure of Di-sec-butyl peroxydicarbonate includes an intermediate carbonate molecule combined with two sec-butyl peroxy groups. These molecules can easily decompose under heat or the influence of a catalyst, releasing free radicals that contribute to stimulating the polymerization process. In particular, when the content of Di-sec-butyl peroxydicarbonate exceeds 80%, the reactivity of this chemical will be high, providing a powerful effect in activating the synthesis process, but it also poses many risks to the health of workers upon long-term exposure.

This chemical can exist in liquid or solid form depending on the temperature and environmental conditions. However, due to its flammable nature and strong reactivity, Di-sec-butyl peroxydicarbonate needs to be handled carefully in industrial processes.

No. Chemical Name in Vietnamese Chemical Name in English HS Code CAS Number Chemical Formula
1. Di-sec-butyl peroxydicacbonat (> 80%) Di-sec-butyl peroxydicarbonate (> 80%) 29209090 19910-65-7 C10H18O6

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2. Where does Di-sec-butyl peroxydicarbonate (> 80%) originate from in the production process?

During the production process, this compound mainly arises from chemical reactions related to polymerization, especially in the industries manufacturing plastics, rubber, and other synthetic materials. It is primarily used as an initiator or catalyst in the polymerization process of monomers such as styrene, butadiene, and acrylonitrile. When these monomers are activated by the initiator, Di-sec-butyl peroxydicarbonate participates in a decomposition reaction to create free radicals, promoting the process of monomer combination and polymer formation.

The production process typically generates Di-sec-butyl peroxydicarbonate in factories or workshops when these chemicals are mixed in an environment with appropriate temperature and pressure. However, throughout this process, the compound can also be generated during the cleaning, storage, and transportation of chemicals. Some activities such as stirring, loading materials into equipment, or the heating process can also be sources of Di-sec-butyl peroxydicarbonate, especially in the presence of heat or catalysts.


3. Industries that use Di-sec-butyl peroxydicarbonate (> 80%) in production

This compound is widely used in the plastic and rubber manufacturing industries, especially in polymerization processes. It plays a crucial role in activating the polymerization reaction of monomers such as styrene, butadiene, and acrylonitrile, helping to create polymer materials like polystyrene, polybutadiene, and various types of synthetic rubber. The plastic and rubber industries, as well as industries related to the production of composite materials and paints, all use this compound to improve production efficiency.

In addition, this compound is also used in the production of heat-resistant plastic materials, packaging materials, and insulating materials in the electronics industry. The chemical industries, especially in the production of initiators and catalysts for polymerization reactions, also use Di-sec-butyl peroxydicarbonate as an indispensable component.


4. How does Di-sec-butyl peroxydicarbonate (> 80%) affect workers?

This compound can cause serious health effects for workers with long-term or improper exposure. When workers inhale or come into direct contact with the vapor, dust, or solution of this chemical, negative effects can occur on the respiratory system, skin, and eyes. Inhaling the vapor or dust of this compound can lead to respiratory problems, including irritation of the nose, throat, or even bronchitis. In some severe cases, long-term exposure can reduce a worker’s respiratory capacity.

When in contact with the skin, this compound can cause irritation, rashes, redness, or chemical burns. The eyes are also a vulnerable part if this compound accidentally gets into them, causing eye burns or severe irritation, leading to blurred vision and pain. If not treated promptly, the injuries can become more serious and affect the worker’s quality of life.

Furthermore, if this compound is handled or used in an unsafe environment, workers may face the risk of fire and explosion, due to its flammable nature. This not only causes harm to health but also threatens the lives of workers in emergency situations.


5. Permissible safe concentration of Di-sec-butyl peroxydicarbonate (> 80%) for human exposure

The permissible safe concentration of Di-sec-butyl peroxydicarbonate for human exposure has not been clearly defined in specific international standards. However, occupational safety and health regulatory agencies such as OSHA (U.S. Occupational Safety and Health Administration) and ACGIH (American Conference of Governmental Industrial Hygienists) have issued general guidelines on exposure levels for hazardous chemicals, including peroxydicarbonate compounds.

Typically, safe exposure limits for chemicals like Di-sec-butyl peroxydicarbonate would be calculated based on the maximum permissible concentration in the air that a worker can breathe without facing serious health risks. These limits will depend on factors such as exposure time, frequency of exposure, and the personal protective measures used in the work environment.

At a basic level, if working in an industrial environment, it is important to comply with safety standards and limit exposure to Di-sec-butyl peroxydicarbonate (> 80%). Organizations such as the Occupational Safety and Health Administration (OSHA) in the United States provide guidelines and safety principles to protect workers from the negative effects of chemical substances.


6. Measures to minimize the health effects of Di-sec-butyl peroxydicarbonate (> 80%) on workers

To minimize the health effects of this compound on workers, preventive and protective measures must be strictly implemented throughout the production process. One of the most important measures is to improve the ventilation system in work areas where the chemical is used. Ensuring that the air in the production area is always well-circulated helps reduce the concentration of the chemical in the air, limiting workers’ exposure to the vapors or dust of this compound.

In addition, the use of personal protective equipment such as specialized masks, safety goggles, gloves, and full protective clothing is extremely necessary. This equipment helps protect workers from direct contact with Di-sec-butyl peroxydicarbonate, especially when working in environments with high concentrations of the chemical or when there is a risk of an incident.

It is also necessary to train workers on safe procedures when working with this chemical, including steps to take in case of contact or a chemical spill. These training programs help raise workers’ awareness of potential hazards and timely response measures in case of an incident.

Besides, regular inspection, maintenance, and replacement of protective equipment and ventilation systems are important measures to maintain a safe working environment. If any problems are detected during use, they must be quickly rectified to prevent negative impacts on workers’ health.

Occupational safety training: Workers need to be trained and educated on the risks and safety measures when working with this type of chemical. This training should be provided periodically and regularly to ensure understanding and proper compliance with safety rules.

Periodically conduct workplace environment monitoring in factories and enterprises, collecting and analyzing factors harmful to workers, thereby adjusting to reduce hazard levels to prevent occupational diseases for them.


7. National Workplace Environment Monitoring Center

Workplace Environment Monitoring Center of Nam Viet is a professional unit specializing in monitoring and measuring the quality of the working environment across all provinces in Vietnam. With a team of experienced monitoring specialists, the center uses modern measuring equipment, ensuring accuracy and reliability.

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In addition to providing monitoring services, the center also assists clients in planning, handling, and tracking workplace environment issues. With the motto “the customer is the center,” the center focuses on customer satisfaction, meeting all customer needs, and is committed to providing the best solutions for businesses.

With investment in techniques, technology, and human resources, Nam Viet’s monitoring center has become one of the reputable units in the field of workplace environment monitoring in Ho Chi Minh City with the following objectives:

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8. Quotation for workplace environment monitoring

To help businesses conduct workplace environment monitoring professionally and effectively, Nam Viet offers our valued customers a price list for quality and reasonably priced workplace environment monitoring services.

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