Occupational Safety Training For Zinc Wire Manufacturing

1. Overview of Zinc Wire

a. What is Zinc Wire?

• Zinc wire is a type of metal product made from zinc material. It is created through the process of drawing zinc into wire form, commonly used in industries such as electronics manufacturing, household appliances manufacturing, steel pipe manufacturing, mechanical engineering, packaging manufacturing, and other applications.
• Zinc wire is also used to make electronic components and devices, widely applied in electronic equipment, sensors, power supplies, circuits, LED lights, screws, and zinc pipes.

b. Types of Machines for Zinc Wire Manufacturing

Types of machines used for zinc wire manufacturing include:

• Zinc wire drawing machine: This machine is used to draw zinc wire from zinc billets to the desired diameter and hardness.
• Zinc wire bending machine: This machine is used to bend zinc wire into various shapes.
• Zinc wire polishing machine: This machine is used to polish the surface of zinc wire to make it shinier.
• Zinc wire rolling machine: This machine is used to roll zinc wire into different sizes and thicknesses.
• Cold zinc wire rolling machine: This machine is used to cool zinc wire after rolling to make it harder and more durable.
• Hot zinc wire rolling machine: This machine is used to heat and roll zinc wire to improve its ductility and make it easier to bend.
• Zinc granulating machine: This machine is used to create zinc granules from zinc sheets for various manufacturing applications.

c. Zinc Wire Manufacturers in Vietnam

Currently, in Vietnam, there are several zinc wire manufacturers, including notable names such as:

• Hoa Phat Steel Company Limited: A leading Vietnamese company producing steel, roofing sheets, and steel products such as zinc wire, construction steel, steel coils, and steel pipes.
• Trung Duong Steel Industry Company Limited: Specializes in producing various steel products, including zinc wire.
• Vietnam Electric Cable and Wire Company Limited: Produces different types of electric wires, cables, common wires, and zinc wires.
• Viet Nhat Steel Wire Company Limited: Specializes in producing steel wires and zinc wires for domestic and international markets.
• Hanoi Aluminum and Glass Company Limited: Produces aluminum, glass, and related products, including zinc wire manufacturing.

There are also many smaller zinc wire manufacturers in Vietnam.

d. Specific Jobs in a Zinc Wire Factory

Group 1

• Executive director, deputy executive director, department heads in the zinc wire manufacturing factory.

Group 2

• Safety officer: manages safety in the factory, designs safety procedures, supervises and urges employees to follow safe work practices.

Group 3

• Cleaning and preparing raw materials: Zinc wire is produced from zinc sheets, so the first step is cleaning and preparing the sheets.
• Receiving and cutting zinc sheets: Sheets are received and cut into pieces suitable for the zinc wire manufacturing process.
• Producing zinc wire: Cut zinc sheets pass through machines for casting, compressing, and drawing into wire form.
• Surface treatment: After manufacturing, zinc wire undergoes surface treatment by galvanizing or aluminum coating to increase corrosion resistance and durability.
• Quality inspection: Produced and treated zinc wire is checked for quality to meet technical standards and customer requirements.
• Packing and transportation: After quality inspection, zinc wire is packed and transported to distributors or end customers.

Group 4

• Office work, service, sales, marketing.
• Manufacturing management, quality management, human resources management, material management, financial and accounting management.
• Research and development of new products, product packaging design.

2. Overview of Occupational Safety Training for Zinc Wire Manufacturing

In this article, we focus on issues around Group 3, because Group 3 directly participates in manufacturing and faces the highest occupational safety risks. For other groups, refer here.

a. What is Group 3 Occupational Safety Training?

• Group 3 Occupational Safety Training provides sessions to raise awareness of how to prevent workplace accidents for employees.
• The training helps employees identify and avoid hazards, reducing the risk of workplace accidents during work.

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b. Training Duration

Initial safety training duration

• Total training duration is at least 24 hours, including exam time.
• 8 hours of theory on safety policies and labor hygiene laws
• 8 hours of theory on basic occupational safety and hygiene knowledge
• 4 hours of theory on specialized training content
• 2 hours of practical training on specialized content
• 2 hours of theory test at the end of the course

The training center will divide the duration into multiple sessions depending on employee scheduling. Typically, there are 6 sessions over 3 days, provided the manufacturing company can arrange continuous learning time.

Periodic safety training duration

• Before the occupational safety card expires, employees seeking renewal must attend periodic occupational safety training with a duration of at least 50% of the initial training duration.

Explanation: The total duration of periodic occupational safety training is at least 12 hours, including exam time. After completing the periodic training and passing the test, the employee will have the safety card renewed.

c. Training Content

See more training content of 6 groups

d. Occupational Safety Card

After completing the occupational safety training and passing the test, employees will be issued an occupational safety card (commonly known as occupational safety certificate for Group 3).

The Group 3 safety card displays information such as: full name, date of birth, specific job and work environment, training duration, official stamp, and signature confirming course completion.

According to regulations in Clause 2, Article 24 of Decree 44/2016/ND-CP, there are two cases:

• If the employer and employee have a labor contract, the employer must sign, stamp, and seal the safety card for the Group 3 employee after training and passing the exam from the training institution.
• If the employee is freelance or seasonal, without a labor contract, the training institution must sign, stamp, and seal the safety card after the employee completes the training and passes the exam.

3. Identifying Hazards Affecting Workers in Manufacturing Zinc Wire

The hazards that may affect workers in zinc wire manufacturing include:

• Hazards from equipment and machinery: The equipment and machinery used in zinc wire manufacturing can pose risks to workers such as collisions, cuts, crushing, grinding, stamping, and ejection.
• Hazards from materials and chemicals: Zinc wire manufacturing involves many chemicals such as acids, alkalis, metal compounds, toxic substances, and other allergens. Workers may suffer poisoning, toxicity, or burns if exposed to these chemicals.
• Hazards from noise: Zinc wire manufacturing generates high levels of noise, which can cause hearing problems for workers.
• Hazards from dust and fumes: Zinc wire manufacturing also produces dust and smoke that are harmful to workers’ health.
• Electrical hazards: If electrical equipment in the factory is not regularly maintained, lacks proper insulation, or is not waterproof, it can pose a risk of electric shock to workers during manufacturing.
• Hazards from pressure: Equipment used in zinc wire manufacturing must operate at high pressure, therefore the risk of explosions and fires is significant.
• Hazards from temperature: Zinc wire manufacturing requires workers to be exposed to high temperatures, which can cause burns and injuries to their skin and eyes.

4. Common Workplace Accidents in Zinc Wire Manufacturing

Common workplace accidents in zinc wire manufacturing include:

• Impact injuries: Workers may injure their hands, feet, head, and other body parts when coming into contact with equipment, machinery, or heavy loads during manufacturing.
• Burns: Workers may suffer thermal or chemical burns during zinc wire manufacturing due to exposure to hot machinery, equipment, or chemical materials.
• Poisoning: Workers may face chemical poisoning risks during zinc wire manufacturing, especially when exposed to toxic chemicals such as acids, alkalis, and other organic compounds.
• Respiratory disorders: Workers may experience respiratory problems due to exposure to toxic chemicals, dust, smoke, and other harmful agents during zinc wire manufacturing.
• Machinery accidents: Workers may be injured or even killed in machinery-related accidents during zinc wire manufacturing, caused by technical failures, operator errors, or machinery design flaws.

5. Safety Measures for Participating in Zinc Wire Manufacturing

Safety measures for participating in zinc wire manufacturing include:

• Use full personal protective equipment: Workers must wear full PPE such as helmets, safety glasses, gloves, and safety shoes to prevent injuries during work.
• Check equipment and machinery before use: Inspect equipment and machinery carefully before use to ensure proper functioning, no technical defects, and safe operation.
• Follow manufacturing procedures and safety guidelines: Workers must understand and comply with manufacturing procedures and safety guidelines when working with zinc wire manufacturing machinery and equipment.
• Occupational safety training: Workers must be trained in safety skills during manufacturing and machinery operation to ensure safety for themselves and colleagues.
• Regularly inspect and maintain equipment: Regular inspection and maintenance of equipment and machinery ensure they always operate properly and meet safety requirements.
• Minimize fire and explosion risks: Reduce sparks, use explosion-proof equipment, and store flammable materials properly.
• Minimize noise: Noise in zinc wire manufacturing can affect workers’ health, so noise-reduction measures and soundproofing equipment are necessary.
• Periodically conduct work environment monitoring in the factory to collect and analyze harmful factors, then adjust to reduce hazards and prevent occupational diseases.

6. Benefits of Occupational Safety Training in Zinc Wire Manufacturing

An Toan Nam Viet provides the following benefits to businesses after completing occupational safety training courses according to Decree 44/2016/ND-CP regarding labor safety and hygiene for companies and enterprises:

• Workers can identify potential occupational hazards and take preventive measures to avoid accidents.
• Businesses can establish risk prevention measures in manufacturing, operation, and maintenance processes.
• Reduce costs associated with unsafe work conditions.
• Continuous manufacturing increases labor productivity and product quality.
• Comply with labor safety laws, avoiding legal risks.
• Enhance credibility and professionalism, thereby elevating the business’s brand.

An Toan Nam Viet’s training courses are solutions to prevent external hazards, helping individuals avoid injuries or even fatalities.

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7. Customer Feedback After Completing Occupational Safety Training in Zinc Wire Manufacturing

An Toan Nam Viet has many years of experience accompanying numerous businesses in Vietnam in general and in southern provinces in particular. This responsibility is extremely valuable, which is why An Toan Nam Viet’s Occupational Safety Training is increasingly professional. The motivation for its growth comes from positive feedback and suggestions from businesses. Below are feedbacks from partners we have served.

KOSIA E&C Company Limited

“I am very satisfied with the occupational safety training service provided by An Toan Nam Viet. The teaching quality met our standards, helping our company reduce an issue and focus more on our core business.”

Lee Ki Hwa / General Director

Bac Nam E&C Investment and Construction Joint Stock Company

“The first time using An Toan Nam Viet’s service, I was surprised by the 24/7 support from the consulting team. The class organization was very fast and convenient for our company. Thank you very much for An Toan Nam Viet’s service!”

Nguyen Thanh Binh / Director

Hoa Dat Construction and Trading Joint Stock Company

“An Toan Nam Viet’s service helped us a lot in simplifying occupational safety and completing safety records for our work process. The consulting team was enthusiastic and timely. 5 stars for An Toan Nam Viet.”

Truong Ba Ngoc Minh / Chairman of the Board

See more customer interviews after using An Toan Nam Viet services

8. Occupational Safety Training Capacity of An Toan Nam Viet

An Toan Nam Viet is a reputable and high-quality occupational safety training center in Vietnam. Safety training sessions are conducted continuously at manufacturing factories, manufacturing workshops, or construction sites across the country (all 63 provinces in Vietnam).

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License for occupational safety training

• An Toan Nam Viet has been inspected and certified by the Labor Safety Department of the Ministry of Labor – Invalids and Social Affairs, certifying compliance to conduct occupational safety and hygiene training. This strengthens our occupational safety training capabilities.

Materials and Lectures

• Before the occupational safety training materials are used in training courses, they are reviewed and checked to ensure accuracy and effectiveness.
• Teaching methods of instructors are standardized according to An Toan Nam Viet standards, developed by experts in occupational safety and hygiene training to maximize learning outcomes.

Facilities

• Controlling classroom factors affecting training enhances teaching efficiency and learning outcomes.
• Our training facilities include spacious classrooms meeting standards for area, lighting, and training equipment.

9. Nationwide Reputable Occupational Safety Training Center

At An Toan Nam Viet, we prioritize professional occupational safety training. Teaching workers self-protection skills equips them for a safe work journey, contributing to national development.

To ensure effective training, we meticulously prepare every detail, from tools and teaching equipment to curriculum, materials, sound, and lighting.

Our instructors are experts with extensive experience, including research on hazard identification in all industries and prevention methods.

Lectures are based on practical experience, delivered vividly and understandably to workers, while strictly following Decree 44/2016/ND-CP.

Workers learn hazard prevention measures and self-protection skills, applying them effectively in real work situations.

Our training center is proud to provide reputable and professional occupational safety training with these advantages:

• Competitive training costs without compromising quality.
• Flexible training schedules aligned with company manufacturing.
• Fast certification procedures in compliance with the law.
• Experienced instructors with many years in the field.
• Classrooms optimized for effective teaching and learning.
• Lectures tailored for occupational safety in enterprises.
• An Toan Nam Viet works dedicatedly and professionally to support clients accurately and efficiently.

10. Additional References for Zinc Wire Occupational Safety Training

• Occupational Safety Training Materials Set
• Zinc Wire Occupational Safety Materials
• Occupational Safety Training Test
• Zinc Wire Occupational Safety Training Curriculum
• Zinc Wire Occupational Safety Quiz