Home > Occupational safety training > Study and get certified > Occupational safety knowledge > Occupational safety documents > Safety Document Group 3 > Occupational safety documents in the beverage industry

Category Map

DOWNLOAD THE OCCUPATIONAL SAFETY DOCUMENT SET (6 GROUPS, OVER 300 INDUSTRIES)

Discover in-depth occupational safety documents for the beverage industry. Detailed guidance on safety procedures, accident prevention measures, and employee health protection. This document provides updated regulations and best practices to ensure a safe and efficient working environment in the beverage production and distribution industry. Ensure your business complies with the highest safety standards with this document.

Table of Contents

PART I: CURRENT STATE OF SAFETY IN THE BEVERAGE INDUSTRY

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some occupational accidents in the beverage manufacturing industry

The beverage manufacturing industry, although known for products that bring joy and refreshment, contains many potential risks regarding occupational safety. Below are some occupational accidents that have occurred in this industry, highlighting the risks that workers face daily.

1. Accident at the Anheuser-Busch brewery

In 2018, a worker at the Anheuser-Busch brewery in New Hampshire, USA, had a serious accident when he was pulled into the beer filtering machine. This accident occurred when the worker tried to clean and maintain the equipment without completely turning off the machinery. This incident resulted in serious injuries and required emergency surgery. This is a clear testament to the failure to follow safety procedures when operating and maintaining machinery.

2. CO2 tank explosion incident at the Coca-Cola factory

In 2016, at a Coca-Cola production plant in Mexico, a CO2 tank exploded, causing a series of injuries to employees. CO2 is widely used in the beverage manufacturing industry to carbonate products, but it also poses an explosion risk if not stored and handled properly. This explosion caused many workers to suffer burns and injuries from the pressure of the explosion.

3. Slip and fall accident at the PepsiCo factory

One of the most common accidents in the beverage manufacturing industry is slipping and falling. In 2020, a worker at the PepsiCo factory in Texas broke his leg when he slipped and fell on the wet floor in the production area. The main cause was that water and liquids from the production process were not cleaned up in time. This accident has emphasized the importance of maintaining hygiene and occupational safety in the working environment.

4. Electric shock accident at the Heineken brewery

In 2017, a worker at the Heineken brewery in the Netherlands died after being electrocuted. The accident occurred during the repair of a bottling machine. The worker did not cut off the power before starting work, leading to a fatal accident. This incident prompted the factory to implement stricter safety measures and to thoroughly train employees on how to work safely with electrical equipment.

5. Chemical incident at a soft drink factory

Chemicals used in the beverage manufacturing process can also cause serious accidents. In 2019, at a soft drink factory in China, a chemical leak occurred, causing many workers to be exposed and to have respiratory problems. This incident was caused by a substandard chemical storage and handling system, leading to the leak and spread of toxic gas in the workspace.

Occupational accidents in the beverage manufacturing industry not only cause human and property damage but also seriously affect the reputation of the companies. Ensuring occupational safety is not only the responsibility of each individual but also the duty of the entire enterprise. Companies need to strictly implement safety procedures, invest in employee training, and maintain a safe working environment to minimize risks and protect the health of workers.

PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN WORKING IN THE BEVERAGE INDUSTRY

I. Occupational safety and health for employees handling raw materials (raw materials such as fruit must be washed, peeled, and juiced. Other materials such as barley grains (in beer production) must be crushed before use)

1. Job characteristics of handling raw materials

The job of handling raw materials in the beverage manufacturing industry plays a key role in ensuring the quality of the final product. Raw materials such as fruit need to be processed thoroughly: they must be washed to remove dirt and impurities, then peeled and juiced to obtain pure, nutritious juice.

This process not only requires care but also modern equipment to ensure hygiene and efficiency. For other materials such as barley grains in beer production, the processing includes steps such as cleaning, drying, and crushing. After being crushed, the barley grains will easily release enzymes and starch, supporting the fermentation process and creating the characteristic flavor of beer.

This process also needs to be strictly controlled to ensure the fineness of the barley flour, which directly affects the quality of the beer product. In summary, the job of handling raw materials not only requires precise techniques but also a smooth coordination between humans and machinery to ensure that each material is best prepared for the next stages.

2. Types of occupational accidents during the handling of raw materials

The process of handling raw materials in the beverage manufacturing industry poses many risks of occupational accidents. Workers often have to work with machinery such as washing machines, peeling machines, juicers, and grinders. These devices, although modern and efficient, can still cause serious injuries if not operated correctly.

For example, the use of fruit peeling and juicing machines can lead to accidents such as cuts or hand entrapment, due to sharp blades and high pressure from the machine. Meanwhile, the process of crushing barley grains for beer production requires a high degree of care, as the grinder can cause serious injuries if workers do not follow safety measures.

Dust from the crushing process is also a hazard, which can cause respiratory problems if there is no proper ventilation and occupational safety protection. In addition, the humid and slippery working environment, due to the handling of fruit and water, is also a cause of accidents from falling or slipping. These factors require strict safety measures and thorough training for workers to minimize risks.

3. Causes of occupational accidents when handling raw materials

Occupational accidents during the handling of raw materials are often caused by various factors, mainly stemming from a failure to follow safety and occupational protection procedures. A common cause is the improper operation of machinery or the lack of necessary skills when using devices such as peeling machines, juicers, and grinders.

This carelessness can lead to serious injuries such as cuts or hand entrapment by sharp blades and strong moving parts of the machine. In addition, the humid and slippery working environment, due to the washing and juicing of fruit, increases the risk of slipping and falling, causing physical injuries. Besides, dust and small particles generated from the crushing of barley can also cause respiratory problems if not properly controlled.

The lack of regular maintenance and safety checks of machinery is also an important factor, leading to the unstable or unexpectedly faulty operation of machinery. Finally, the lack of training and awareness of occupational safety among some workers also contributes to an increased risk of accidents, causing safety measures to be inadequately implemented.

4. Measures to prevent occupational accidents when handling raw materials

To prevent occupational accidents during the handling of raw materials, the implementation of safety measures and occupational safety training is extremely important. First of all, workers need to be fully equipped with personal protective equipment such as gloves, safety glasses, and non-slip shoes to minimize the risk of injury from devices such as peeling machines, juicers, and grinders. At the same time, regular inspection and maintenance of machinery to ensure they operate stably and safely is also an important measure.

Occupational safety training helps to raise the awareness and skills of workers in operating machinery. These training courses should include detailed instructions on how to use the equipment, the process of handling raw materials, and how to respond to emergency situations. In addition, the working environment needs to be kept clean and dry, especially in fruit processing areas to avoid slipping. An effective ventilation system and dust control measures are also needed to protect the respiratory health of workers, especially during the process of crushing barley.

In addition, companies need to create a safety culture, encouraging workers to always adhere to safety regulations and promptly report any potential risks. Regular risk assessments and continuous improvement of safety measures will help to reduce occupational accidents, protect the health and lives of workers in the beverage manufacturing industry.

5. Occupational safety regulations when handling raw materials

Occupational safety regulations for handling raw materials in the beverage manufacturing industry are a key factor in ensuring the safety of workers and the quality of products. First of all, all workers must be fully equipped with personal protective equipment such as gloves, safety glasses, and non-slip shoes to protect themselves from hazards from machinery and the working environment. Machinery such as peeling machines, juicers, and grinders must be operated according to technical procedures and regularly inspected and maintained to ensure safe operation.

Work areas should be kept clean and dry to avoid slipping, especially where fruit is handled. The regulations also require the installation of an effective ventilation system to control dust and water vapor generated from the process of crushing barley and other raw materials, protecting the respiratory health of workers. In particular, all employees must participate in occupational safety training courses to raise awareness and skills in responding to hazardous situations. These training courses must be held periodically and continuously updated to be consistent with changes in the production process and the equipment used.

6. Handling emergency occupational accidents when handling raw materials

When an emergency occupational accident occurs during the handling of raw materials, a quick and accurate response is very important to minimize damage and protect the health of workers. First, it is necessary to immediately stop the operation of all related machinery to prevent the risk of further injury. Then, quickly administer first aid to the victim using a first aid kit available at the workplace, ensuring that the wound is initially treated, such as controlling bleeding or protecting an open wound from infection.

Next, it is necessary to immediately call for an ambulance and report the situation to the factory’s occupational safety management department. While waiting for professional medical help, it is necessary to continuously monitor the victim’s condition and assist them safely, such as keeping them in a comfortable and stable position. Other workers should be notified and kept at a safe distance from the accident scene to avoid potential risks.

At the same time, a quick investigation into the cause of the accident is necessary to prevent similar incidents from happening in the future. Additional safety measures may be implemented immediately after to improve the work process and enhance occupational safety. Finally, regular occupational safety training sessions will help to raise awareness and skills in handling emergency situations for all employees, ensuring that they are always ready to respond effectively in the event of an accident.

II. Occupational safety and health for employees operating mixing machines (the prepared ingredients will be mixed according to the specific formula of each type of beverage. This is an important step to ensure the taste and quality of the product)

1. Job characteristics of operating a mixing machine

Operating a mixing machine in the beverage manufacturing industry requires precision and meticulousness to ensure that each type of beverage achieves the desired taste and quality. After the raw materials have been carefully prepared, the mixing stage will begin according to the specific formula of each product. The operator of the mixing machine must ensure the correct ratio of all ingredients, from water, sugar, and flavorings to other additives, to create a uniform mixture and meet quality standards.

This process requires the operator to have knowledge of the properties of the raw materials as well as a deep understanding of the machinery and technology used. They need to continuously monitor technical parameters such as temperature, mixing time, and mixing speed to ensure the stability and consistency of the product. Any error in the mixing process can affect the final taste and quality of the beverage, leading to the rejection of a non-compliant batch.

In addition, operating a mixing machine also requires strict adherence to occupational safety and hygiene regulations. The operator must clean the machine after each use to prevent bacterial contamination and ensure food safety. Regular maintenance and inspection of the equipment are also an important part of the job to maintain the machine’s performance and avoid unexpected breakdowns.

2. Types of occupational accidents during the operation of a mixing machine

The operation of a mixing machine in the beverage manufacturing industry can encounter many types of occupational accidents, especially due to the complexity and power of the technological equipment. A common risk is cutting or crushing accidents from contact with the moving parts of the mixing machine. Workers are often exposed to sharp parts, cutting blades, and rotating shafts, and if safety measures are not followed, serious injuries can result.

In addition, chemical problems are also a cause of occupational accidents during the operation of a mixing machine. Improper contact with chemicals can cause skin irritation, respiratory problems, and even be toxic if appropriate protective measures are not used. This is especially important during the process of cleaning the machine and changing chemicals.

The work environment can also create other risks such as slipping, falling, or colliding with surrounding objects when workers have to move around the mixing machine during work. Inattention and lack of vigilance can also lead to unwanted accidents.

3. Causes of occupational accidents when operating a mixing machine

Occupational accidents during the operation of a mixing machine can have many causes, but some of the main risks often stem from a failure to follow occupational safety procedures and the inattention of employees. One of the most common causes is contact with the moving parts of the mixing machine, due to not following proper safety measures or a lack of skill in operating the machine. Inattention and lack of concentration during work can also lead to unwanted accidents, especially in humid and slippery work environments.

In addition, the use of chemicals in the machine cleaning process is also a potential cause of occupational accidents, especially when not wearing proper personal protective equipment. Direct contact with chemicals can cause skin irritation, respiratory problems, and even be toxic if proper safety measures are not taken.

Another factor is a lack of knowledge about the machine’s operation and its potential risks, which can lead to dangerous situations. Especially when employees lack adequate training in operating and maintaining machinery, they may not recognize warning signs or know how to respond to emergency situations.

4. Measures to prevent occupational accidents when operating a mixing machine

To prevent occupational accidents when operating a mixing machine in the beverage manufacturing industry, the implementation of safety measures and occupational environment monitoring is very important. First of all, all employees must be trained in occupational safety skills and be aware of potential risks when working with machinery and chemicals. Ensuring they wear the correct personal protective equipment such as respirators, gloves, and protective clothing is also extremely important to protect their health during work.

Occupational environment monitoring is an important measure to assess and control hazardous factors such as chemical vapors, dust, and noise in the work area. By measuring and monitoring parameters such as the concentration of chemicals in the air and the noise level, companies can identify potential risks and apply appropriate control measures such as improving the ventilation system and providing noise-canceling equipment.

In addition, maintaining machinery and equipment in good working condition is also an important measure to reduce the risk of occupational accidents. The implementation of regular maintenance and safety checks of machinery will help to detect early problems and potential risks, thereby preventing unwanted incidents from occurring during the operation of the mixing machine.

5. Occupational safety regulations for operating mixing machines

Occupational safety regulations for operating mixing machines are an indispensable part of the working environment of beverage manufacturing plants. First and most importantly, all employees must be trained on how to operate and maintain the machinery safely and effectively. They need to know how to use personal protective equipment correctly and adhere to specific safety regulations when working near operating machinery.

Another important part of the safety regulations is the implementation of regular checks and maintenance of machinery. Mixing machines need to be thoroughly checked before each work shift to ensure they are operating stably and safely. If any problems are found, it is necessary to carry out repairs promptly to avoid unwanted incidents.

Chemical risk prevention measures also need to be strictly applied. Ensuring that the chemicals used in the process of cleaning and maintaining the mixing machine are stored and handled safely, and that employees are trained on how to use them correctly and safely.

6. Handling emergency occupational accidents when operating a mixing machine

When an emergency occupational accident occurs during the operation of a mixing machine, a quick and accurate response is very important to minimize damage and protect the health of employees. First, it is necessary to immediately stop the mixing machine and cut off the power to prevent the risk of further injury.

Then, it is necessary to implement first aid measures for the victim, including calling for an ambulance and using an on-site first aid kit to treat the initial wound. At the same time, it is necessary to notify the occupational safety management department and other employees about the accident to ensure safety in the work area and prevent other potential accidents.

While waiting for assistance from the emergency team, it is very important to continue to monitor and provide moral support to the victim. Ensure that they are kept in a comfortable and safe position until professional assistance arrives.

III. Occupational safety and health for employees operating filtration and cleaning machines (after the fermentation process, the mixture needs to be filtered to remove sediment and impurities. Filtration helps the product become clearer and more stable)

1. Job characteristics of operating filtration and cleaning machines

Operating filtration and cleaning machines is an important part of the beverage production process after fermentation. The fermented mixture often contains sediment and impurities from the fermentation process, as well as other unwanted substances. The use of filtration machines helps to remove these impurities, creating a final product that is clearer and more stable.

The process of operating a filtration machine usually begins with the preparation of the machinery and related equipment. Then, the mixture from the fermentation process is fed into the filtration machine through a system of pipes or pumps. During this process, sediment and impurities will be removed or filtered out of the mixture.

Adjusting technical parameters such as pressure and filtration speed is important to ensure optimal filtration efficiency and to achieve the desired product quality. The machine operator needs to closely monitor the filtration process to ensure that no problems occur and that the product is filtered effectively.

2. Types of occupational accidents during the operation of filtration and cleaning machines

The operation of filtration and cleaning machines in beverage production can face many risks of occupational accidents. One of the common risks is cutting or crushing accidents from contact with the moving parts of the filtration machine. Workers are often exposed to sharp or fast-rotating parts, and carelessness can lead to serious injuries.

In addition, contact with chemicals during the cleaning process is also a cause of occupational accidents. Improper contact can cause skin irritation, respiratory problems, or even be toxic if appropriate protective measures are not used.

The work environment also plays an important role in creating accident risks. A wet or slippery floor, a cramped workspace, or lack of lighting can pose a risk of falling, slipping, or colliding with surrounding objects.

3. Causes of occupational accidents when operating filtration and cleaning machines

There are many causes of occupational accidents during the operation of filtration and cleaning machines in beverage production. One of the main causes is collision with the moving parts of the filtration machine. Workers are often close to sharp or fast-rotating parts, and a moment of inattention can lead to cutting or crushing accidents.

The work environment also plays an important role in causing accidents. A wet or slippery floor can lead to a risk of falling, while a cramped workspace can increase the risk of collision with surrounding objects.

Contact with chemicals is another cause of occupational accidents. The chemicals used in the cleaning process can cause skin irritation, respiratory problems, or even be toxic if not used correctly or without adequate personal protective equipment.

Finally, a lack of knowledge about the work process and failure to comply with safety regulations is another cause of accidents. Providing safety skills training for employees and ensuring they understand accident prevention measures is extremely important to reduce the risk of occupational accidents when operating filtration and cleaning machines.

4. Measures to prevent occupational accidents when operating filtration and cleaning machines

Ensure Safety Training: All employees must be trained on safe work procedures, including how to operate filtration and cleaning machines correctly and safely. This helps them understand the risks and accident prevention measures.
Use of Personal Protective Equipment (PPE): Employees need to be fully equipped with PPE such as safety glasses, gloves, and protective clothing to protect themselves from risks such as collision, cutting, or contact with chemicals.
Regular Inspection and Maintenance of Machinery: Regular inspection and maintenance of machinery is very important to ensure they operate stably and safely. It is necessary to follow the established maintenance schedules and carry out repairs promptly when problems are detected.
Supervision of the Work Process: Close supervision is needed during the operation of filtration and cleaning machines to detect and address accident risks as soon as they arise.
Creating a Safe Work Environment: Ensure that the work environment is clean and comfortable, with adequate lighting and ventilation to reduce the risk of accidents due to slipping, falling, or collision.
Compliance with Safety Regulations: All employees must comply with the specific safety regulations established during the work process, and report immediately any problems related to occupational safety.

5. Occupational safety regulations for operating filtration and cleaning machines

Take tests at occupational safety centers to obtain an occupational safety certificate. This will ensure that workers understand safety knowledge and have valid certification for employment.
Safety Training: All employees involved in operating filtration and cleaning machines must be trained on safe work procedures, including the use of personal protective equipment and accident prevention measures.
Use of Personal Protective Equipment (PPE): All employees must wear and use correctly personal protective equipment such as safety glasses, gloves, protective clothing, and non-slip shoes.
Inspection of Machinery and Equipment: Before operating, it is necessary to thoroughly inspect the machinery and equipment to ensure they are working correctly and safely.
Compliance with Work Procedures: It is necessary to comply with safe work procedures, including operating the machine according to the manufacturer’s instructions and not exceeding the specified capacity or speed.
Immediate Reporting of Incidents: Any incident or safety issue that arises during machine operation should be reported and addressed immediately to prevent accidents.
Close Supervision: Close supervision is needed during operation to detect and promptly address safety risks.

6. Handling emergency occupational accidents when operating filtration and cleaning machines

Call for an Ambulance Immediately: If any serious accident occurs, it is very important to call for an ambulance immediately. Trained employees should know the fastest emergency phone number and report the situation in detail.
Stop Machine Operation and Cut Off Power: In case of an accident, it is necessary to stop the operation of the filtration and cleaning machine immediately and cut off the power to ensure the safety of all employees involved.
Provide First Aid Correctly: Trained employees must be able to provide first aid correctly to their colleagues in an emergency, including how to control wounds, clean and bandage wounds, and keep the victim stable until the ambulance arrives.
Report the Incident and Investigate: After handling the emergency situation, it is necessary to report the incident to the management and the occupational safety department to conduct a detailed investigation into the cause and propose future preventive measures.
Re-check Machine Safety: Before resuming operation, it is necessary to re-check the safety of the machinery and equipment to ensure there is no risk of further accidents.
Training and Raising Awareness: Re-evaluating the training process and raising awareness about occupational safety is extremely important to reduce the risk of accidents in the future.

IV. Occupational safety and health for employees operating pasteurization machines (for some types of beverages such as soft drinks and fruit juices, the pasteurization process is applied to kill bacteria and extend the shelf life. This is usually done by heating the product to a certain temperature and then cooling it quickly)

1. Job characteristics of operating a pasteurization machine

Preparation of Machinery and Equipment: Before starting the pasteurization process, it is necessary to check and prepare the machinery and equipment to ensure they are working correctly.
Pasteurization Setup: Set the necessary parameters on the pasteurization machine such as temperature and time to ensure the pasteurization process is effective.
Product Preparation: The product needs to be prepared and put into the pasteurization machine according to a predetermined procedure and schedule.
Process Management: The employee must monitor the pasteurization process to ensure that the product reaches a pasteurization temperature sufficient to kill bacteria and ensure food safety.
Inspection and Maintenance of Machinery: Regularly inspect and maintain the machinery to ensure they operate stably and safely.

2. Types of occupational accidents during the operation of a pasteurization machine

Risk of Falling into the Machine: During the process of putting the product into or taking it out of the pasteurization machine, there is a risk of the employee slipping and falling into the machine, causing serious injury.
Risk of High Temperature: The process of heating the product to a high temperature can cause burns to employees if they do not follow safety measures when in contact with hot equipment.
Risk of Chemicals: Some types of chemicals used in the pasteurization process can affect health if they come into direct or improper contact.
Risk of Puncture or Cut: Mechanical equipment or cutting knives used during maintenance or repair can cause accidents if safety measures are not followed.
Risk of Voltage: The machinery can be dangerous from high voltage sources if not properly insulated or maintained.

3. Causes of occupational accidents when operating a pasteurization machine

Lack of Safety Training and Awareness: Employees who are not adequately trained on the procedures and safety measures when operating a pasteurization machine can lead to accidents due to a lack of understanding of the risks and how to prevent them.
Incorrect Data and Procedures: The use of incorrect data or failure to follow the correct procedures when operating a pasteurization machine can create dangerous situations and unwanted accidents.
Lack of Regular Maintenance and Inspection: Machinery and equipment that are not regularly maintained or inspected before use can lead to incidents and accidents due to sudden breakdowns.
Unsafe Work Environment: An unsafe work environment such as a slippery floor, cramped space, or lack of lighting can create favorable conditions for accidents to occur.
Lack of Vigilance and Subjectivity: Employees can lose their vigilance due to fatigue, carelessness, or familiarity with the process, leading to a failure to fully comply with safety measures.

4. Measures to prevent occupational accidents when operating a pasteurization machine

Complete occupational safety training to be issued an occupational safety card by the safety training center to complete the required documentation for work.
Safety Training: All employees need to be fully trained on the operating procedures of the pasteurization machine, potential risks, and specific safety measures.
Use of Personal Protective Equipment (PPE): Employees must be fully equipped with protective equipment such as safety glasses, heat-resistant gloves, and heat-resistant clothing to ensure safety when in contact with high temperatures.
Compliance with Safety Procedures: All employees must follow the correct safety procedures when operating the machine, including how to use tools and equipment, as well as safety checks before starting work.
Regular Inspection and Maintenance of Machinery: Machinery and equipment need to be regularly inspected and maintained to ensure safe and efficient operation.
Continuous Monitoring: Monitor and inspect the operation of the pasteurization machine to detect and promptly address safety issues.
Incident Reporting: Any incident or safety risk that arises during machine operation should be reported and addressed immediately to prevent accidents.

5. Occupational safety regulations when operating a pasteurization machine

Compliance with Safety Procedures: All employees must follow the correct safety procedures when operating a pasteurization machine, including how to use and store the machine, as well as accident prevention measures.
Use of Personal Protective Equipment (PPE): All employees must wear adequate protective equipment such as safety glasses, heat-resistant gloves, and heat-resistant clothing to ensure safety when in contact with high temperatures.
Training and Education: All employees need to be fully trained on the operating procedures of the pasteurization machine, potential risks, and specific safety measures before starting work.
Safety Check Before Each Use: Before using the machine, a thorough check is needed to ensure the machine is working correctly and there are no safety issues.
Incident Reporting: Any incident or safety risk that arises during the operation of the pasteurization machine should be reported and addressed promptly to prevent accidents.
Continuous Monitoring and Evaluation: The machine operation process needs to be monitored and evaluated regularly to detect and promptly address safety issues.

6. Handling emergency occupational accidents when operating a pasteurization machine

Stop Machine Operation Immediately: In the event of an accident, the machine operator should stop the machine’s operation immediately to prevent the dangerous situation from spreading.
Report to Management Immediately: The accident should be reported to the management or the occupational safety department immediately to receive support and resolve the situation.
First Aid and Health Care: If there are injured employees, they need to be given first aid and health care immediately. This includes calling for an ambulance and providing first aid to the victim.
Protect the Accident Scene: The accident scene needs to be protected to ensure the safety of all employees and to minimize the risk of other accidents.
Investigate and Analyze the Cause: After ensuring the safety of all employees, it is necessary to investigate and analyze the cause of the accident to prevent a recurrence and to improve the work process.
Strengthen Training and Prevention: Based on the results of the investigation, it is necessary to strengthen training and implement preventive measures to ensure occupational safety in the future.

V. Occupational safety and health for employees operating filling and bottling machines (after the product has completed all processing steps, it will be filled into bottles, cans, or other types of packaging. The filling process must be sterile to avoid contamination. After filling, the product is sealed to ensure no leakage and labeled to provide product information to consumers)

1. Job characteristics of operating a filling and bottling machine

Product Filling: After all processing steps are completed, the product will be fed into a filling machine to be bottled, canned, or packaged in other ways. The filling process must be carried out sterilely to ensure that the product is not contaminated.
Product Sealing: After filling, the product will be sealed to ensure no leakage and to keep the product in a safe and good quality condition.
Packaging and Labeling: The bottled or canned products after sealing will be packaged and labeled to provide product information to consumers, including information about ingredients, production date, expiration date, and other related information.
Quality Control: During the operation of the filling and bottling machine, regular product quality control is necessary to ensure that the product meets safety and quality standards.
Maintenance and Repair of Machinery: To ensure the efficient operation of the filling and bottling machine, regular maintenance and repair work is necessary to ensure the machine is always operating stably and does not cause problems during production.

2. Types of occupational accidents during the operation of a filling and bottling machine

Puncture Accidents: Puncture accidents can occur when the filling machine or related equipment is not working correctly, leading to the bottle or can being punctured, causing a risk of product spillage and injury to employees.
Bottle Cap Ejection Accidents: During the sealing process, the bottle cap can pop off with strong pressure, posing a danger to nearby employees. This is a cause of safety problems and occupational accidents.
Chemical Accidents: The use of chemicals during the operation of the filling machine can create a risk of contact with toxic chemicals, causing health problems and occupational accidents if personal protective measures are not taken correctly.
Machinery Accidents: Accidents can occur due to technical problems or any errors during the operation of the machinery, causing injury to employees.
Safety and Hygiene Accidents: Failure to comply with safety and hygiene regulations can lead to accidents such as slipping and falling, causing injury to employees.

3. Causes of occupational accidents when operating a filling and bottling machine

Technical Faults in Machinery: Technical problems on the filling and bottling machine can cause accidents, such as breakdowns or loss of pressure control, leading to dangerous situations for employees.
Lack of Training and Experience: Employees with a lack of experience and insufficient training may not be able to promptly recognize warning signs or know how to handle dangerous situations, leading to accidents.
Failure to Comply with Safety Rules: Failure to comply with occupational safety rules and not using personal protective equipment can create conditions for accidents to occur.
Errors in the Operation Process: Unwanted situations can occur due to errors in the machine operation process, such as incorrect settings or adjustments of the machine.
Product or Process Errors: Problems in the production process or errors in the product can cause unwanted situations, such as broken bottles or leaking products.

4. Measures to prevent occupational accidents when operating a filling and bottling machine

Training and Education: Provide full training and education on the machine operation process, safety measures, and emergency handling to help employees be clearly aware of the risks and know how to respond in case of an incident.
Use of Protective Equipment: Ensure all employees involved in the machine operation process use full and correct personal protective equipment such as helmets, safety glasses, gloves, and chemical-resistant clothing.
Regular Inspection and Maintenance: Perform regular inspection and maintenance of machinery and equipment to ensure they operate stably and safely.
Compliance with Safety Rules: Comply with occupational safety rules and regulations, including keeping the work area clean, not working when tired, and reporting immediately when an incident is detected.
Product Quality Control: Implement product quality control according to the process to ensure that the filled and bottled products meet hygiene and safety standards.

5. Occupational safety regulations when operating a filling and bottling machine

Compliance with Safety Instructions: All employees involved in the operation of the filling and bottling machine must be trained on safety regulations and must strictly follow the safety instructions provided by the manufacturer or management.
Use of Protective Equipment: Ensure that all employees are provided with and use full personal protective equipment such as helmets, safety glasses, gloves, and chemical-resistant clothing when in contact with materials or equipment at risk.
Control of the Work Area: Ensure that no unauthorized personnel are allowed in the work area, and maintain cleanliness and order to avoid accidents due to falling materials or work tools.
Regular Inspection and Maintenance of Equipment: Perform regular inspection and maintenance of machinery and equipment to ensure they operate safely and efficiently.
Handling Emergency Incidents: Train employees on how to handle emergency situations, including how to stop the machine and contact the manager or rescue team immediately when necessary.

6. Handling emergency occupational accidents when operating a filling and bottling machine

Protecting Employees: First and foremost is to ensure the safety of employees. As soon as an accident occurs, it is necessary to immediately stop work and provide first aid to the victim. Ensure that the injured person receives immediate medical care and notify the authorities to assist in handling the situation.
Cut Off Power and Stop the Machine: In case of an accident involving machinery, it is necessary to immediately cut off the power and stop the machine to ensure the safety of all employees present in the work area.
Notification and Reporting: Report immediately to the manager or the occupational safety department about the accident so they can take necessary measures and provide necessary support. Detailed information about the accident should be recorded to serve for investigation and to prevent similar accidents in the future.
Training and Safety Facility Inspection: Conduct a safety inspection of the work facility to ensure that safety measures have been implemented correctly and train employees on the necessary procedures to avoid accidents.
Evaluation and Improvement: After an accident, it is necessary to conduct a detailed evaluation to determine the cause and propose improvement measures to prevent similar accidents in the future. Improving work processes and raising awareness about occupational safety is very important to protect the health and safety of employees.