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Discover the essential occupational safety document for the consumer goods manufacturing industry! This document provides detailed guidance on measures to ensure safety in the production process, helping to protect workers’ health and improve work efficiency.
PART I: THE CURRENT STATE OF OCCUPATIONAL SAFETY IN THE CONSUMER GOODS MANUFACTURING INDUSTRY
I. General Situation
The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:- Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
- Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
- Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).
The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.
II. Some Occupational Accidents in Consumer Goods Manufacturing Plants
In the consumer goods manufacturing industry, occupational accidents can occur if safety regulations are not followed. Some common accidents include:
- Machinery-related accidents: Workers can suffer serious injuries from contact with operating machinery, such as getting a hand or foot caught in the equipment.
- Bleeding or chemical burns: The use of chemicals in the production process can lead to chemical burns or bleeding if proper protective measures are not in place.
- Falls or trips: Work areas that are not kept clean or lack protective equipment can cause accidents due to slips or falls.
- Accidents due to heavy loads: Transporting heavy goods without support equipment can cause back injuries or muscle problems.
- Incidents with electrical equipment: Incidents related to electrical equipment or wiring systems can cause electric shock or explosions.
These accidents not only cause health damage to workers but also affect productivity and product quality. To minimize risks, adherence to safety procedures and employee training are extremely important.
PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN WORKING IN A CONSUMER GOODS MANUFACTURING PLANT
I. Occupational Safety and Health for Processing Staff
1. Job Characteristics of Processing
In the processing stage, raw materials are processed and converted into the necessary form for production. This is an important step to prepare the raw materials for the subsequent stages. For example, in the food processing industry, meat may be ground to create products such as sausages or minced meat, while grains are often ground into fine powder for use in the production of cakes and cereals. This process not only helps to improve the properties of the raw materials but also ensures that they can be evenly blended in the final products.
Besides grinding and milling, processing may also include steps such as mixing raw materials to create a homogeneous mixture or bleaching raw materials to remove unwanted impurities. These tasks all require high precision and skill to ensure that the raw materials achieve the best quality before entering the subsequent processing and production stages.
2. Types of Occupational Accidents during Processing
During the processing of raw materials, the use of industrial equipment and machinery can pose many risks leading to occupational accidents. Some common accidents include injuries from contact with cutting, grinding, or milling equipment. Workers can suffer serious injuries if they are not careful when operating these machines, such as getting a hand or foot caught in the operating parts of the machine. Incidents related to chemicals can also occur during the bleaching or processing of raw materials, leading to chemical burns or allergic reactions if personal protective equipment is not used fully.
In addition, mixing raw materials in large mixers can also pose a risk of accidents due to splashing or being pulled into the machine. These accidents not only affect the health of workers but can also disrupt the production process. Therefore, compliance with safety regulations and the use of protective equipment are very important to minimize risks in the raw material processing stage.
3. Causes of Occupational Accidents during Processing
Occupational accidents during the raw material processing process often stem from several main causes. One of the common causes is a lack of maintenance and inspection of equipment. When machinery is not properly maintained, parts can be damaged or operate unstably, leading to accidents such as hands and feet getting caught in moving parts or being splashed. Furthermore, a lack of adequate training for workers on how to operate machinery is also a significant cause. When workers are not proficient in safety procedures, they can easily encounter incidents such as being injured by direct contact with cutting or grinding equipment. Non-compliance with safety regulations, such as not using personal protective equipment or not following safe work procedures, also contributes to an increased risk of accidents. Finally, incidents related to chemicals, when chemical storage and handling procedures are not followed correctly, can cause accidents such as burns or allergies. To minimize occupational accidents, it is essential to maintain equipment, train workers, and comply with safety regulations.
4. Measures to Prevent Occupational Accidents during Processing
To prevent occupational accidents during the raw material processing process, implementing safety measures is extremely important. First, the company needs to maintain a regular maintenance and inspection schedule for all equipment and machinery used in processing. This helps to detect and promptly repair any damage, thereby minimizing the risk of accidents due to faulty equipment.
Adequate and continuous training for workers on machinery operation procedures and safety measures is an indispensable factor. Workers need to be clearly instructed on how to use personal protective equipment and how to handle emergency situations. At the same time, safe work procedures also need to be strictly followed, including the use of protective equipment such as gloves, safety glasses, and chemical-resistant masks when necessary.
In addition, effective chemical management measures are needed to ensure that bleaching agents or additives are stored and used correctly. Training workers on how to handle and respond to chemical-related incidents is also necessary. By implementing these measures, a safer work environment can be created and the risk of occupational accidents during the raw material processing process can be minimized.
5. Occupational Safety Regulations during Processing
To ensure occupational safety during the raw material processing process, compliance with safety regulations is very important. First, all workers must be trained on safe work procedures and how to use personal protective equipment. This includes clear instructions on how to operate machinery, use gloves, safety glasses, and chemical-resistant masks when necessary.
The regulations also require regular maintenance and inspection of processing equipment to detect and promptly repair any damage that could be dangerous. Work areas need to be kept clean and tidy to avoid incidents such as slips or collisions. At the same time, the storage and use of chemicals must strictly comply with chemical safety regulations, including storage in standard containers and with warning signs.
Furthermore, work procedures must have emergency response measures, such as specific instructions on how to handle incidents and first aid plans. The implementation of these regulations not only helps to protect the health of workers but also contributes to maintaining efficiency and continuity in the production process.
6. Handling Emergency Occupational Accidents during Processing
When an occupational accident occurs during the raw material processing process, a quick and effective response is very important to minimize damage and protect the health of workers. First, as soon as an accident occurs, the person in charge should immediately stop all related activities to prevent the situation from worsening and to ensure the safety of everyone. If someone is injured, the victim should be quickly moved out of the dangerous area and given basic first aid, such as stopping bleeding or providing respiratory support, while waiting for professional medical assistance.
At the same time, the medical department and relevant authorities must be immediately notified of the incident so that they can come to assist and investigate the cause of the accident. It is necessary to collect information and evidence related to the incident to determine the cause and implement corrective measures. In the case of a chemical-related incident, quick handling and remediation measures are needed to avoid environmental pollution and protect the health of workers.
Finally, after handling the emergency situation, it is very important to review the work process and improve safety measures to prevent similar accidents in the future.
REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICES
II. Occupational Safety and Health for Mixing and Processing Staff
1. Job Characteristics of Mixing and Processing
In the stage of mixing and processing raw materials, the ingredients are combined according to a specific production formula to create the final product. This process can include various steps, depending on the type of product and technical requirements. For example, in the food industry, raw materials can be cooked, baked, fried, pressed, or refined to achieve desired characteristics such as flavor, texture, and quality.
Specialized machinery such as ovens, fryers, and presses play an important role in this stage, helping to carry out the processing procedures effectively and uniformly. Ovens can be used to bake cakes or food, while fryers help to create crispy fried products, and presses are used to extract fruit juice or vegetable oil. To achieve the best results, it is very necessary to accurately adjust parameters such as temperature, time, and pressure. The reasonable combination of raw materials and processing procedures ensures that the final product not only meets quality standards but also meets the needs and preferences of consumers.
2. Types of Occupational Accidents during Mixing and Processing
During the process of mixing and processing raw materials, many types of occupational accidents can occur due to interaction with industrial equipment and processing procedures. One of the main risks is being burned by equipment such as ovens, fryers, or hot surfaces. This accident can occur when workers are not careful when coming into contact with hot surfaces or equipment, or when not using the correct protective equipment.
In addition, accidents due to machinery are also a common problem. Presses, mixers, and fryers often have powerful moving parts that can cause injury if workers do not follow safety measures. For example, workers can be pulled into or hit by parts of the machinery when performing incorrect operations or when the equipment is not fully maintained.
Incidents related to liquids or chemicals during the processing process can also lead to accidents such as burns or dangerous chemical reactions. Therefore, not only using protective equipment but also following safety procedures in every processing step is very important to protect the health and safety of workers.
3. Causes of Occupational Accidents during Mixing and Processing
Occupational accidents during the mixing and processing of raw materials often stem from various causes. One of the main causes is a lack of maintenance and regular inspection of the equipment. When ovens, fryers, or presses are not properly maintained, parts can be damaged or operate unstably, leading to a risk of injury to workers.
A lack of skills and training also plays an important role in causing accidents. If workers are not fully instructed on how to operate the equipment or do not know how to handle emergency situations, they may encounter incidents such as burns or getting caught in the machinery.
Furthermore, non-compliance with safety procedures, such as not using personal protective equipment or not performing safety checks before operating the machinery, is also a common cause of accidents. Incidents related to liquids or chemicals, if not managed properly, can lead to chemical burns or dangerous reactions. To minimize risks, it is important to focus on equipment maintenance, worker training, and adherence to strict safety regulations during the mixing and processing process.
4. Measures to Prevent Occupational Accidents during Mixing and Processing
To prevent occupational accidents during the mixing and processing of raw materials, implementing safety measures is very necessary. First, workers need to be fully trained on the equipment operation process as well as the necessary safety measures. This includes specific instructions on how to use ovens, fryers, and presses safely, as well as how to handle incidents and respond to emergency situations.
Regular maintenance and inspection of equipment is an important factor in preventing accidents. The machinery needs to be regularly inspected and maintained to ensure it is working properly and there is no risk of malfunction. At the same time, maintaining a clean and tidy work environment helps to minimize the risk of accidents due to slips or collisions.
Using personal protective equipment, such as heat-resistant gloves, safety glasses, and dust masks, is also an important measure to protect workers from risks such as burns or injuries from machinery. Finally, implementing safety procedures when working with chemicals and liquids, including storing and handling them correctly, helps to prevent chemical-related accidents. By applying these measures, a safer work environment can be created and the risk of occupational accidents can be minimized.
5. Occupational Safety Regulations for Mixing and Processing
When performing the work of mixing and processing raw materials, compliance with occupational safety regulations is extremely important to ensure the health and safety of workers. First, all workers must be formally trained on the operating procedures of machinery, including ovens, fryers, and presses, as well as on the use of personal protective equipment such as heat-resistant gloves and safety glasses.
The safety regulations also require regular maintenance and inspection of equipment to ensure that the machinery is operating efficiently and does not pose a risk of malfunction. Each work area needs to be kept clean and tidy, to help minimize the risk of accidents due to slips or collisions.
Furthermore, workers must be specifically instructed on how to handle liquids and chemicals safely, including storage in appropriate containers and compliance with pollution prevention measures. The work process also needs to include emergency response and first aid measures, to be ready to quickly handle emergency situations or accidents that occur.
The strict application of these regulations not only ensures safety during the processing process but also contributes to improving production efficiency and protecting the health of workers.
6. Handling Emergency Occupational Accidents during Mixing and Processing
When an occupational accident occurs during the mixing and processing of raw materials, a quick and effective response is very important to minimize consequences and protect the health of workers. First, in the case of burns or injuries from contact with hot equipment such as ovens or fryers, it is necessary to quickly turn off the power and cool the burned area under cold water, and at the same time take the victim to the nearest medical facility for timely care.
If the accident is related to machinery, such as being caught in a press or mixer, the first thing to do is to immediately stop the operation of the equipment to avoid further injury. Then, check the victim’s condition and perform basic first aid steps, such as stopping bleeding or temporarily splinting if necessary, before calling for emergency medical services.
In the case of contact with hazardous chemicals or liquids, the first thing to do is to clean the affected area by rinsing with water and removing any remaining chemicals. Ensure that the worker is examined and treated in a timely manner to avoid serious reactions.
At the same time, immediately report the incident to the relevant authorities and conduct an investigation into the cause to take preventive measures to prevent similar accidents in the future. The implementation of these measures not only helps to protect the health and safety of workers but also improves the efficiency of occupational safety management in the factory.
REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICES
III. Occupational Safety and Health for In-Process Quality Control Staff
1. Job Characteristics of In-Process Quality Control
During the production process, quality control plays an extremely important role in ensuring that the final product meets the required standards. Quality control tasks are usually carried out continuously and synchronously throughout the production line. Product samples are taken at different stages to perform measurements and tests, including assessing the color, taste, and texture of the product.
Color inspection helps to ensure that the product has a uniform appearance, avoiding unwanted variations. For taste, quality engineers must check and confirm that the product has the correct flavor according to the formula and standard requirements. The texture of the product must also be checked to ensure that it meets the standards for softness, crispness, or other sensory characteristics that the product needs to have.
The quality control process not only helps to detect and eliminate defective products, but also provides important feedback to adjust the production process, thereby improving product quality and production efficiency. The implementation of strict and regular quality control is a key factor in maintaining the reliability and satisfaction of customers.
2. Types of Occupational Accidents during In-Process Quality Control
During the quality control process, although the work is mainly related to product inspection and evaluation, there is still a potential risk of occupational accidents. One of the common types of accidents is injury from contact with testing equipment. Equipment such as texture analyzers or chemical analysis machines can cause injuries if not used correctly or if the equipment malfunctions.
Another risk is burns or exposure to chemicals when checking indicators such as taste and color. Some products that need to be tested may contain chemicals or be at high temperatures, and without adequate protective measures, workers can be burned or exposed to toxic chemicals.
Accidents can also occur due to the movement and handling of product samples. These samples can be heavy or have an unstable form, easily causing incidents such as falls or musculoskeletal injuries.
To minimize these risks, compliance with occupational safety regulations is very important. Workers need to be fully trained on the use of testing equipment, and must use appropriate personal protective equipment and take safety measures when working with chemicals and equipment.
3. Causes of Occupational Accidents during In-Process Quality Control
During the quality control process, several main causes can lead to occupational accidents related to checking indicators such as color, taste, and texture of the product. One of the common causes is problems with the testing equipment. Machinery such as texture analyzers or analysis equipment can be damaged or not properly maintained, leading to a risk of accidents for the user.
In addition, exposure to chemicals or test substances during the testing process is also an important cause. Chemicals used to test taste or other indicators can cause burns or chemical reactions if not handled correctly, especially when there is a lack of personal protective equipment.
Another cause is unsafe working conditions, such as a cramped workspace or insufficient lighting, which makes it easy for workers to encounter problems when handling product samples or moving testing equipment.
Finally, a lack of training and skills in using testing equipment can also lead to accidents. Workers who are not fully instructed on safety procedures may face the risk of injury or incidents while working. Therefore, thorough training and implementation of safety measures are very necessary to minimize occupational accidents during the quality control process.
4. Measures to Prevent Occupational Accidents during In-Process Quality Control
To prevent occupational accidents during the quality control process, implementing strict preventive measures is very important. First, workers need to be thoroughly trained on how to use the testing equipment correctly and safely. Mastering the operating procedure and protective measures is a key factor in minimizing the risk of accidents.
Furthermore, regular maintenance and inspection of the testing equipment is necessary to ensure they are working properly and not malfunctioning. Damaged or improperly maintained equipment can cause unexpected accidents.
The use of appropriate personal protective equipment, such as gloves, safety glasses, and masks, also plays an important role in protecting workers from hazards such as toxic chemicals or debris from the equipment. In particular, when working with chemicals or products at high temperatures, workers need to have specialized protective equipment to avoid direct contact with hazardous substances.
Finally, maintaining a clean and tidy work environment also helps to minimize the risk of accidents. Materials and product samples should be arranged reasonably to avoid obstructing movement and work. By implementing these measures, we not only protect the health of workers but also ensure that the quality control process is smooth and effective.
5. Occupational Safety Regulations for In-Process Quality Control
Occupational safety regulations for in-process quality control are very important to protect workers and ensure the inspection process is effective. According to the regulations, workers must be fully trained on the inspection process and the use of inspection equipment, including the necessary protective measures and how to handle incidents. This helps to ensure that they are aware of the potential risks and how to prevent accidents.
In addition to training, the use of personal protective equipment is mandatory. Workers need to wear safety glasses to protect their eyes from liquids or dust from the inspection equipment, gloves to protect their hands when in contact with chemicals or potentially harmful materials, and a mask if necessary, especially when working with volatile substances.
The inspection equipment must also be periodically inspected and maintained to ensure it is working properly and not causing a hazard. For the chemicals used in the inspection, their storage and handling must comply with strict safety regulations, including the provision of chemical safety data sheets and emergency response measures.
Finally, the work environment must be kept clean and tidy. Product samples and equipment need to be arranged reasonably to avoid clutter and the risk of slips, trips, or falls. By complying with these regulations, companies can reduce the risk of occupational accidents and ensure a safe work environment for all employees.
6. Handling Emergency Occupational Accidents during In-Process Quality Control
When an occupational accident occurs during the quality control process, a quick and effective response is extremely important to protect the health and safety of workers. First, it is necessary to immediately notify the medical or occupational safety departments. They will intervene and provide emergency medical assistance, while also assessing the severity of the incident.
Next, workers and other employees should be instructed to stay away from the accident area to minimize the risk of contact with any remaining hazardous elements. If the accident involves chemicals, measures such as washing the affected area or first aid should be performed immediately according to the instructions on the chemical safety data sheets.
After the emergency situation is handled, an investigation into the cause of the accident is the next important step. This helps to identify the factors that caused the incident, from which to take corrective and preventive measures in the future. At the same time, the safety measures and inspection procedures need to be updated and improved based on the results of the investigation.
Finally, it is necessary to report the accident and organize retraining sessions for workers on emergency response procedures to raise awareness and better prepare for future incidents. By doing this, the company not only effectively handles occupational accidents but also contributes to creating a safer work environment for everyone.
REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICES
IV. Occupational Safety and Health for Product Packaging Staff
1. Job Characteristics of Product Packaging
The product packaging job is an important stage in the production process, where the product is placed in packaging or cartons to prepare for distribution and consumption. This process not only involves simply placing the product in packaging such as bags, boxes, or bottles but also includes other important steps such as labeling. The packaging process often requires high precision to ensure that the product is safely protected from environmental factors such as moisture, light, and dust.
In this stage, the products are sorted and packaged according to certain quality standards, and at the same time, the product label will be attached with all the necessary information. This information includes the product’s ingredients, expiration date, and instructions for use, to provide consumers with all the important details to ensure safety and effectiveness when using the product. Packaging also helps to enhance brand recognition and create an appeal for the product in the market.
The accurate and effective implementation of the packaging stage not only protects the product but also contributes to improving customer service quality and maintaining the brand’s reputation.
2. Types of Occupational Accidents during Product Packaging
During the product packaging process, many types of occupational accidents can occur, often related to direct contact with packaging machinery and equipment, as well as manual tasks such as labeling and stacking. One of the common accidents is injury from collision with automatic machinery, such as labeling machines or packaging machines. These machines often have fast and sharp moving parts, which can easily cause cuts or fractures if not used correctly.
In addition, working with packaging materials such as cartons and plastic bags can lead to muscle injuries or back pain from lifting, pulling, or pushing heavy loads. Accidents can also occur when workers come into contact with chemicals used in labeling or cleaning agents, causing skin or respiratory irritation.
Falls due to slippery floors or getting caught on objects in the packaging area are also a noteworthy hazard. These accidents not only cause physical injuries but also disrupt the production process, affecting work efficiency and product quality. To reduce risks, it is very important to comply with safety procedures and train employees on preventive measures.
3. Causes of Occupational Accidents during Product Packaging
Occupational accidents during the product packaging process often stem from various causes, mainly related to the use of machinery and manual operations. One of the main causes is a lack of safety in operating machinery. Packaging equipment, such as labeling machines or automatic packaging machines, if not properly maintained or without appropriate protective measures, can cause serious accidents such as hand cuts or fractures.
In addition, lifting, pulling, or pushing heavy packaging materials is also a significant cause of muscle injuries and back pain. These jobs, if not performed with the correct posture or without the support of appropriate lifting equipment, can easily lead to muscle strain or long-term injuries.
Contact with chemicals used in labeling or cleaning can also cause health problems, such as skin or respiratory irritation, if personal protective measures such as gloves or masks are not in place. Finally, unsafe working conditions, such as a slippery floor or poor lighting, can increase the risk of falls or collisions. To minimize occupational accidents, it is very necessary to strictly comply with safety regulations and ensure good working conditions.
4. Measures to Prevent Occupational Accidents during Product Packaging
5. Occupational Safety Regulations for Product Packaging
During the product packaging process, compliance with occupational safety regulations is very important to ensure the health and safety of workers. First, all packaging equipment needs to be regularly inspected and maintained to ensure it is working properly and not posing a danger to the user. The machinery must be equipped with protective devices such as shields and automatic shut-off parts in case of an incident.
The workers must be fully trained on safe packaging procedures, including the proper use of support equipment such as forklifts and packaging lines. They also need to be instructed on personal protection, such as wearing gloves and protective gear when in contact with chemicals or machinery.
The work environment must be clean and reasonably organized to minimize the risk of accidents. The floor must be cleaned regularly to avoid slipping, and the work areas must have adequate lighting to ensure good visibility. Employees should also be provided with necessary safety equipment and instructional materials to ensure they have enough information to perform their work safely.
Finally, it is very necessary to organize regular inspections and assessments to monitor the implementation of safety regulations. This not only helps to detect potential problems early but also contributes to maintaining a safe and efficient work environment.
6. Handling Emergency Occupational Accidents during Product Packaging
When an occupational accident occurs during the product packaging process, a quick and accurate response is extremely important to limit damage and protect the health of workers. First, the handling of the accident must follow the established emergency procedures. This includes quickly providing first aid to the victim and calling for an ambulance if necessary. Workers must be trained on how to handle emergency situations, from providing basic first aid to using available medical equipment.
In addition to first aid, it is necessary to immediately take preventive measures to avoid a recurrence of the accident. This may include stopping the operation of the related machinery, inspecting and repairing technical faults, or reorganizing the work process to identify the cause of the accident. A detailed report of the accident should also be made, including recording the events and related information for investigation and improvement of the safety process in the future.
It is also necessary to inform other employees of the accident and provide guidance on how to avoid similar situations. Retraining on occupational safety and preventive measures is necessary to raise awareness and prepare for emergency situations in the future.
REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICES
PART III: Further Reference
1. Group 3 Occupational Safety Test
2. Price List for Occupational Safety Training Services
3. Download Documents
- Download occupational safety training documents for consumer goods manufacturing
- Occupational safety training curriculum for consumer goods manufacturing
- Occupational safety quiz for consumer goods manufacturing