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Table of Contents

PART I: CURRENT STATE OF SAFETY IN THE LUGGAGE MANUFACTURING INDUSTRY

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some Occupational Accidents in Luggage Manufacturing Plants

In the luggage manufacturing industry, occupational accidents are not only personal tragedies but also shake the entire labor community. Although factories have implemented many safety measures, heartbreaking incidents still occur. Below are some notable accidents in this field, focusing on the severe consequences and important lessons from each event.

Incident on the Production Line: In a large luggage factory, a serious accident occurred when a worker got stuck in the production line. The safety system was reviewed after this incident, raising questions about optimizing work processes and ensuring employee safety.
Hazard in the Chemical Area: Another luggage factory faced difficulties when a small explosion occurred in the chemical processing area. This highlighted issues with the management and supervision of hazardous materials, emphasizing the importance of training and safety compliance.
Machinery Collision: A worker was seriously injured when large machinery collided, raising questions about the maintenance procedures and safety inspections of the equipment. This incident prompted factories to reconsider safety measures related to machinery and training for those working near them.

PART II: OCCUPATIONAL SAFETY AND HEALTH IN LUGGAGE PRODUCTION

I. Occupational safety and health for employees operating plastic injection molding machines to produce luggage shells

1. Job characteristics of operating a plastic injection molding machine to produce luggage shells

The job of operating a plastic injection molding machine to produce luggage shells demands professionalism and strict skills from the employees performing this task. This job requires a deep understanding of the production process and how the plastic injection molding machine works.

The worker must maintain tight control over the production process, ensuring that the machine operates stably and efficiently. They must carefully monitor technical parameters such as temperature, pressure, and molding time to ensure the quality of the final product.

Additionally, technicians must handle technical issues as soon as they arise, such as machinery malfunctions or sudden changes in the production process. Agility and problem-solving skills are crucial to ensure there are no major disruptions in the production process.

For this job, caution and strict adherence to occupational safety regulations are necessary. Wearing protective gear and following safety rules helps protect workers from the risk of injury and simultaneously keeps the work environment safe.

2. Types of accidents during the operation of plastic injection molding machines to produce luggage shells

During the operation of plastic injection molding machines to produce luggage shells, many types of accidents can occur. Some common accidents include machinery failure, fire or explosion from plastic materials, and personal injury.

Machinery failures occur frequently, especially when the machine is operating at high capacity. This can lead to production interruptions and sometimes cause damage to the machinery. Furthermore, if temperature and pressure are not kept stable, it can degrade product quality and increase the risk of incidents.

Fire and explosion are major risks when working with plastic materials. The combination of heat and pressure can create favorable conditions for a fire or explosion to occur. Therefore, maintaining safety and controlling temperature is crucial to prevent this risk.

Personal injury is also an important aspect to consider. Failure to follow safety rules, such as not wearing protective gear, can lead to serious injuries from machine parts or production materials.

3. Causes of accidents when operating plastic injection molding machines to produce luggage shells

The causes of accidents when operating plastic injection molding machines to produce luggage shells can stem from various factors. One of the main causes is technical failure, including machinery breakdown, loss of pressure and temperature control, which reduces machine efficiency and increases the risk of accidents.

A lack of deep understanding of the process is another important factor. Operators need to know how to read and understand technical parameters, as well as how to solve problems when they occur. This lack of knowledge can lead to incorrect decisions, affecting safety and product quality.

A lack of preparation and risk management is also a potential cause. If employees do not fully comply with occupational safety regulations, do not wear protective gear, or do not implement safety measures, it can create conditions for accidents to happen.

4. Accident prevention measures when operating plastic injection molding machines to produce luggage shells

To ensure safety when operating plastic injection molding machines to produce luggage shells, accident prevention measures must be strictly applied. Occupational safety training plays a vital role in raising employees’ safety awareness and skills.

First, training employees on the process and use of the plastic injection molding machine is essential. Occupational safety training helps them understand potential risks, as well as how to deal with technical incidents and fire hazards.

Wearing protective gear is also an important preventive measure. Employees must be trained to ensure they wear full protective equipment such as helmets, safety glasses, and other personal protective gear to reduce the risk of injury and protect against hazardous elements.

At the same time, regular maintenance of machinery and equipment is also a crucial part of accident prevention measures. Proper care helps prevent machinery failures and maintain stable performance.

5. Occupational safety regulations when operating plastic injection molding machines to produce luggage shells

Occupational safety regulations when operating plastic injection molding machines to produce luggage shells set out basic principles to protect employees and maintain a safe working environment. Employees must comply with all regulations on wearing protective gear, including helmets and safety glasses, to reduce the risk of injury.

The regulations also propose conducting regular occupational safety training. This helps employees understand the work process and know how to handle emergency situations, such as machinery failure or fire hazards.

In addition, safety regulations must establish accident prevention measures, including periodic inspection of machinery and equipment. Keeping machinery in good working condition helps prevent incidents and reduces the risk of accidents.

6. Handling emergency accident situations when operating plastic injection molding machines to produce luggage shells

Handling emergency accident situations when operating a plastic injection molding machine to produce luggage shells requires quickness and good preparation from the staff. In the case of a machine failure, the worker must immediately stop the machine and assess the situation. Recording details of the incident can assist in identifying and rectifying the problem.

In the event of a fire or explosion risk, using firefighting equipment and activating alarms is the top priority. At the same time, employees must be trained to correctly use safety equipment and follow procedures to control and extinguish the fire.

In all situations, reporting the incident immediately is crucial to activate the emergency response system. Proactivity and accurate information help enhance the effectiveness of handling the emergency situation and minimize the risk of loss and injury.

II. Occupational safety and health for employees operating sewing machines to create parts like pockets, lids, and straps for luggage

1. Job characteristics of operating a sewing machine to create parts like pockets, lids, and straps for luggage

During the operation of a sewing machine to produce parts such as pockets, lids, and straps for luggage, the worker needs to pay special attention to several important characteristics. First, in-depth knowledge of materials is crucial, including an understanding of the properties of different types of fabrics and other materials used in luggage production.

In addition, sewing machine operation skills are a decisive factor in the success of the production process. The worker needs to know how to use the sewing machine correctly, adjust the stitch tension, and ensure that the sewing process is smooth and accurate. Dexterity in handling the sewing machine not only helps increase productivity but also ensures the high quality of the final product.

Job characteristics also relate to problem-solving abilities. During production, incidents such as thread breaking, needle jamming, or other technical issues can occur. The worker needs to be able to analyze and troubleshoot quickly to ensure that the production process is not significantly interrupted.

2. Types of accidents during the operation of a sewing machine to create parts like pockets, lids, and straps for luggage

During the operation of a sewing machine to produce parts such as pockets, lids, and straps for luggage, many types of accidents can occur. One of the common problems is thread breaking, especially when working with thick materials. This can lead to a final product that does not meet quality standards or even damage the machine.

Another common accident is needle jamming during sewing. This can happen when the machine has difficulty handling the material or when the sewing needle encounters an unexpected obstacle. This incident not only slows down the production process but can also cause material loss and machine repair costs.

Furthermore, safety issues also need to be considered. Accidents such as the worker’s hand getting caught during machine operation can occur, especially when safety rules are not properly followed. This necessitates required training and machine maintenance to ensure a safe working environment for everyone involved.

Facing these types of accidents, investing in safety measures, regular machine maintenance, and employee training is important to minimize risks and ensure stable performance in the production process.

3. Causes of accidents when operating a sewing machine to create parts like pockets, lids, and straps for luggage

Accidents when operating a sewing machine to produce parts like pockets, lids, and straps for luggage are often due to many different causes. One of the main reasons is a lack of deep knowledge about the machinery and materials. Workers need to master how to adjust the sewing machine, choose the appropriate stitch, and understand the properties of the material to avoid unwanted incidents.

Technical issues, such as thread breaking or needle jamming, are often due to the machinery not being properly maintained or being used beyond its load capacity. Regular machine maintenance and periodic checks play an important role in preventing these causes.

Another factor that can increase the risk of accidents is a lack of attention from the worker. Fatigue, lack of concentration, or failure to follow safety rules increases the likelihood of incidents. Training employees on occupational safety and encouraging regular attention can reduce these unfortunate situations.

4. Accident prevention measures when operating a sewing machine to create parts like pockets, lids, and straps for luggage

To ensure safety and prevent accidents when operating a sewing machine to produce parts like pockets, lids, and straps for luggage, several strict preventive measures should be implemented. Workplace environment monitoring plays a crucial role in ensuring a healthy and safe working environment for employees.

One of the main measures is training employees on occupational safety, focusing on the proper use of sewing machines and adherence to safety rules. At the same time, enhancing knowledge about workplace environment monitoring helps them identify and respond to hazardous situations, such as machinery failure or contamination of the work environment.

In addition, regular machine maintenance is important to minimize technical risks and the danger of accidents. A regular maintenance and inspection plan for the machinery should be established to ensure it always operates stably.

Workplace environment monitoring can also include measuring and checking the air quality in the workroom to ensure the environment is not polluted. This helps prevent health risks from inhaling toxic substances.

5. Occupational safety regulations when operating a sewing machine to create parts like pockets, lids, and straps for luggage

Occupational safety regulations when operating a sewing machine to produce parts like pockets, lids, and straps for luggage play a crucial role in ensuring a safe and healthy working environment. Employees are regularly trained on safety rules when working with machinery, including how to use the sewing machine correctly, adjust stitches, and handle technical issues.

The regulations also focus on ensuring that employees wear appropriate protective gear, such as safety glasses and waterproof clothing, to minimize the risk of injury. In addition, adherence to rules on maintaining machinery and a clean work area is also a concern to prevent accidents due to an unsafe work environment.

The regulations also require periodic inspection and maintenance of machinery to ensure they always operate stably and reduce the risk of technical failures. Furthermore, developing an emergency response plan is an important part of the safety regulations, ensuring that employees know how to deal with any incident quickly and safely.

6. Handling emergency accident situations when operating a sewing machine to create parts like pockets, lids, and straps for luggage

Handling emergency accident situations when operating a sewing machine during the production of pockets, lids, and straps for luggage is a crucial aspect of occupational safety. Employees are trained to master the skills of responding quickly when an incident occurs.

In the case of a machinery accident, stopping the machine and turning off the power immediately is the top priority to ensure safety. Employees must know how to use personal protective equipment, such as a first aid kit and masks, to protect themselves from factors that could harm their health.

At the same time, an incident reporting procedure is also established to ensure that every accident is recorded and reviewed. This not only helps improve the work process but is also an opportunity to analyze the cause and prevent similar accidents in the future.

Training employees on emergency response skills, along with conducting drills, helps them become confident and easily handle dangerous situations. This is not only a key factor in protecting employees but also ensures that the production process can continue without significant interruption.

III. Occupational safety and health for employees assembling components to create a finished piece of luggage

1. Job characteristics of assembling components to create a finished piece of luggage

During the luggage assembly process, assembly specialists are responsible for the important task of organizing and combining components to create a finished product. This job requires precision, dexterity, and high technical skill.

First, the assembly specialist conducts a quality check on each component to ensure they meet the necessary standards. Then, they arrange the components according to technical drawings and instructions, ensuring that each part is placed in the correct position and orientation.

The assembly process requires a high degree of concentration to avoid errors. The specialist will combine the components tightly, using appropriate tools and techniques to ensure the safety and durability of the final product. In addition, they also regularly check each step to ensure that the assembly process is proceeding correctly and that the final product meets quality criteria.

2. Types of accidents during the assembly of components to create a finished piece of luggage

During the luggage assembly process, it is impossible to avoid accident risks that assembly specialists may face. Some common types of accidents include collisions between components, positioning errors, and occupational safety issues.

Collisions between components can lead to damage to the components or reduce the quality of the final product. Assembly specialists must adhere to safety rules and use personal protective equipment to minimize the risk of collision.

Positioning errors are also a common problem, when components are not placed in the correct position or orientation. This can lead to inaccuracies in the assembly process and needs to be detected and corrected from the beginning.

Occupational safety is a crucial factor to avoid accidents during the luggage production process. Specialists must be trained in safety, use protective equipment correctly, and comply with all safety regulations.

3. Causes of accidents when assembling components to create a finished piece of luggage

Accidents during the luggage assembly process can stem from many different causes. One of the main causes is a lack of experience and training of the assembly staff. Those without sufficient experience may have difficulty identifying risks and handling emergency situations.

A lack of understanding of safety procedures and rules is another cause. Employees who do not follow safety instructions correctly and do not use full personal protective equipment can lead to serious accidents.

Errors in management and organization can also contribute to accidents. A lack of synchronization in the work schedule, delays in component supply, or misunderstandings about job requirements can also create conditions for accidents to occur.

Furthermore, production pressure and order preparation can increase the risk of accidents. Employees may feel pressured to complete work quickly, increasing the likelihood of errors and accidents.

4. Accident prevention measures when assembling components to create a finished piece of luggage

To prevent accidents during the luggage assembly process, applying preventive measures is crucial. First and foremost, ensure that all employees are trained on occupational safety and the assembly process. A full understanding of the job and potential risks helps to increase awareness and reduce the risk of accidents.

The use of personal protective equipment, such as helmets, safety glasses, and gloves, is also an important measure to minimize injuries. Employees should be encouraged to use these types of equipment fully and correctly to protect themselves from the risk of injury.

At the same time, managing performance and setting work times also plays an important role. Scheduling work reasonably and ensuring not to create excessive pressure can reduce the risk of making mistakes and enhance employee concentration.

5. Occupational safety regulations when assembling components to create a finished piece of luggage

Occupational safety regulations during the process of assembling components to create luggage play a crucial role in protecting employees and ensuring the production process is safe. All employees involved in this process must be trained in safety, including the proper use of personal protective equipment such as helmets, safety glasses, and gloves.

The training process also needs to focus on identifying and responding to emergency situations, as well as knowledge about the importance of adhering to specific safety rules in the luggage assembly field. This helps ensure everyone clearly understands the potential risks and how they can prevent them.

In addition, the regulations also need to include the regular maintenance and inspection of equipment and machinery to ensure they are always operating correctly. Monitoring and reporting any issues related to occupational safety is important to be able to intervene and resolve risks as soon as they appear.

6. Handling emergency accident situations when assembling components to create a finished piece of luggage

Handling emergency accident situations during the luggage assembly process requires awareness and thorough preparation. First, employees must be trained to recognize risks and know how to react quickly. Understanding potential danger points and safety rules can help minimize damage.

When an accident occurs, staying calm is important. Employees need to know how to activate the safety alarm system and immediately notify colleagues and management. This will trigger the emergency response plan.

At the same time, everyone involved in luggage assembly needs to be trained on the use of safety equipment and first-aid kits. Being confident and certain in using these tools can significantly reduce reaction time and increase the chances of providing aid.

IV. Occupational safety and health for employees inspecting the quality of finished luggage

1. Job characteristics of inspecting the quality of finished luggage

In the process of inspecting the quality of finished luggage, the main task of specialists is to ensure that the final product meets the highest standards. This job not only requires attention to detail but also a deep understanding of both technique and quality standards.

One of the key characteristics of this job is the ability to identify and assess defects that may appear during the production process. The inspector must be confident in controlling the durability, uniformity, and quality of the main components such as fabric, zippers, and the luggage shell.

In addition, ensuring the aesthetic appeal of the luggage is another important factor. The inspector must be able to assess color, patterns, and design details to ensure that the product meets the artistic and brand criteria of the company.

2. Types of accidents during the quality inspection of finished luggage

During the quality inspection of finished luggage, handling and preventing various types of accidents is a crucial part of ensuring product safety and quality. Some common types of accidents that can occur include damage from the transportation and handling of the luggage, especially when it is moved from the factory to the retail point.

Physical accidents can also occur during the inspection process, especially when using quality testing equipment. Inaccuracy in using machinery or inspection tools can lead to damage to the luggage and cause significant losses for the business.

In addition, human-related accidents are also an important aspect. Failure to follow safety rules during the inspection process can cause injuries to employees, affect work performance, and create unwanted medical costs.

3. Causes of accidents when inspecting the quality of finished luggage

There are many causes of accidents when inspecting the quality of finished luggage, and understanding these causes is crucial for implementing effective preventive measures. One of the common causes is a lack of attention and care during the inspection process. Employees may become careless or tired, leading to inaccuracies in assessing the quality of the luggage.

Another cause is a lack of training or understanding of the inspection process. Employees need to have in-depth knowledge of how to use inspection equipment and a clear understanding of the specific quality standards for the luggage. Poor knowledge of how to identify defects can lead to overlooking important issues.

Environmental factors such as poor lighting, limited workspace, and unsafe working conditions are also potential causes of accidents during the luggage quality inspection process. This can affect the ability to correctly and accurately identify quality issues.

4. Accident prevention measures when inspecting the quality of finished luggage

To prevent accidents when inspecting the quality of finished luggage, applying preventive measures is crucial. First, training employees on occupational safety and the inspection process is a decisive factor. By providing extensive knowledge on using inspection equipment and recognizing quality issues, employees can minimize the risk of accidents.

Strengthening supervision and periodic evaluations also helps to detect safety and quality issues early. Reviewing the inspection process, checking the performance of equipment, and verifying the correct implementation of the process will help ensure safety in the work environment.

Improving the work environment is another important measure. Ensuring adequate lighting, a comfortable and clean workspace helps to enhance concentration and reduce the risk of accidents caused by an unfavorable work environment.

5. Occupational safety regulations when inspecting the quality of finished luggage

Occupational safety regulations when inspecting the quality of finished luggage play a crucial role in protecting employees and ensuring the inspection process is conducted safely and effectively. Employees must regularly be trained on occupational safety, with a focus on using inspection equipment and work processes that do not affect their health.

Specific regulations on the use of personal protective equipment, such as helmets, safety glasses, and gloves, are important to protect employees from potential risks during the inspection process. At the same time, the management and maintenance of inspection equipment must also be carried out regularly to ensure they are always operating correctly and safely.

6. Handling emergency accident situations when inspecting the quality of finished luggage

Handling an emergency accident situation when inspecting the quality of finished luggage requires alertness and coping skills from employees. In the event of an accident, prioritizing safety is paramount. Employees must immediately report the incident and activate the safety warning system to notify everyone around.

The supervisor and the occupational safety team must be notified immediately so they can provide guidance and support. In the case of personal injury, using basic first aid kits and calling for professional help is crucial to ensure prompt and effective medical attention.

At the same time, effectively preserving information related to the accident is important for future investigation and to implement measures to prevent similar accidents in the future. Training employees on the emergency response plan and practicing response drills will enhance their ability to handle emergency situations and minimize damage.

V. Occupational safety and health for employees packaging finished luggage

1. Job characteristics of packaging finished luggage

In the process of packaging finished luggage, characteristic work steps play a vital role in ensuring quality and product protection. This requires professionalism and care from the employees performing the task. First, the luggage is thoroughly inspected to ensure there are no prior manufacturing defects. Then, a light protective layer is often placed on the surface of the luggage to prevent scratches and limit the impact of external factors.

The packaging process usually begins by placing accessories inside the luggage, such as straps and shockproof bags, to optimize space and protect the items. Then, the luggage is placed in a layer of shock-absorbing material to ensure safety during transportation. These materials are often carefully selected to meet international safety standards.

2. Types of accidents during the packaging of finished luggage

During the packaging of finished luggage, it’s impossible to avoid risks and accidents that can affect the final quality of the product. Common types of accidents include impacts during transportation, causing cracks, scratches, or deformation of the luggage components. Some cases also stem from the work process, such as machinery failure or power fluctuations while the packaging process is being carried out.

Another risk is employee error when placing accessories inside the luggage, which can lead to product damage or reduce its effective usability. Faced with these challenges, businesses regularly improve their production processes and train employees to minimize risks and ensure the stable quality of the luggage.

3. Causes of accidents when packaging finished luggage

There are many causes of accidents when packaging finished luggage during the production process. One of the main causes is power fluctuations during work, leading to machinery not operating correctly. This can cause errors in the packaging process, affecting the final quality of the product.

Employee error is also a common cause. Incorrect placement or packaging fluctuations can lead to unwanted losses. Furthermore, misunderstandings in the use of packaging equipment and materials can also create unnecessary risks.

Failure to adapt promptly to changes in the production process can also pose a risk of accidents. If businesses do not update their technology and production processes, they may get stuck with outdated methods, increasing the likelihood of errors and accidents.

4. Accident prevention measures when packaging finished luggage

To prevent accidents when packaging finished luggage, preventive measures are key to ensuring quality and efficiency in the production process. The first step is to thoroughly train employees on the specific steps in the packaging process and how to use machinery effectively.

Quality control plays an important role, starting with a technical inspection of the luggage before the packaging process. This helps to detect early any defects that could pose a risk during production. Automated monitoring systems and safety equipment also play a vital role in preventing accidents.

5. Occupational safety regulations when packaging finished luggage

Occupational safety regulations when packaging finished luggage play an important role in protecting employees and ensuring a safe work environment. Employees are regularly trained on basic safety measures, including the proper use of personal protective equipment such as gloves, safety glasses, and masks when necessary.

Work procedures are also established to minimize the risk of occupational accidents. This includes limiting direct contact with operating machinery and setting up clear safety warnings and notifications in the work area. Employees are also instructed on how to handle products and packaging materials safely to avoid injury.

6. Handling emergency accident situations when packaging finished luggage

In the event of an emergency accident while packaging finished luggage, handling the situation requires speed and accuracy to minimize losses and ensure safety. Employees are trained to react flexibly when faced with emergency situations, and have specific action plans available.

First, immediately stopping production activities and ensuring the safety of everyone in the area is the top priority. Employees are instructed on how to use emergency safety equipment, while also notifying the manager and the emergency medical team. This helps to create a safe work environment and organize help quickly.