Home > Occupational safety training > Study and get certified > Occupational safety knowledge > Occupational safety documents > Safety Document Group 3 > Occupational Safety Document for Corrugated Iron Manufacturing

Category Map

DOWNLOAD THE OCCUPATIONAL SAFETY DOCUMENT SET (6 GROUPS, MORE THAN 300 PROFESSIONS)

Occupational Safety Document for Corrugated Iron Production: A Guide to Proper Procedure Implementation. Discover the necessary safety measures when working with corrugated iron, from preparation processes to protective equipment. Protect your health and avoid workplace accident risks with this detailed and effectively applicable document.

Table of Contents

PART I: CURRENT STATE OF SAFETY IN THE CORRUGATED IRON PRODUCTION INDUSTRY

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some Occupational Accidents in Corrugated Iron Production Plants

In the corrugated iron production industry, occupational accidents are a serious issue that can have severe consequences for both employees and businesses. Below are some notable accidents that have occurred in corrugated iron production plants:

Cause from Unsafe Machinery: In one case, a worker was seriously injured while working near a corrugated iron cutting machine that lacked adequate safety measures. This incident raises the issue of equipment maintenance and inspection to ensure employee safety.
Accidents due to Non-compliance with Safety Procedures: Another accident occurred when an employee did not follow safety procedures while operating a corrugated iron press. The consequence was a severe injury to the worker, and this incident highlights the importance of training and promoting compliance with safety regulations.
Risks from an Unsafe Work Environment: In some cases, corrugated iron production plants do not ensure a safe work environment. For example, the improper use of chemicals can lead to health problems for employees, such as dermatitis or respiratory inflammation.
Lack of Training and Education in Occupational Safety: Many accidents occur due to a lack of understanding and training in occupational safety. Investing in educating employees about risks and preventive measures can minimize the risk of accidents.

Occupational accidents in corrugated iron production plants are proof of the necessity of maintaining a safe work environment and investing in employee training and education on occupational safety.

PART II: OCCUPATIONAL SAFETY AND HEALTH IN CORRUGATED IRON PRODUCTION

I. Occupational Safety and Health for Employees Operating Steel Sheet Cutting Machines in Preparation for Corrugated Iron Production

1. Characteristics of Operating a Steel Sheet Cutting Machine in Preparation for Corrugated Iron Production

The characteristics of the job of operating a steel sheet cutting machine to prepare for corrugated iron production are diverse and require a high degree of care and professional skill from the operator. This job typically includes steps such as setting up the machine according to the specific technical parameters of each type of steel sheet and the final product requirements. The machine operator must know how to read and understand technical drawings to adjust the machine appropriately.

In addition, they must also periodically inspect and maintain the machinery to ensure smooth and safe operation. During operation, they need to monitor gauges and assess the quality of the product to ensure that it meets the necessary quality standards.

Resource and time management is also an important part of the job, requiring the machine operator to have the ability to organize work effectively and ensure continuity in the production process. This is particularly important in a work environment that demands high precision and efficiency, such as the corrugated iron production industry.

2. Types of Occupational Accidents during the Operation of a Steel Sheet Cutting Machine in Preparation for Corrugated Iron Production

During the operation of a steel sheet cutting machine to prepare for corrugated iron production, many types of occupational accidents can occur due to the hazardous nature of the job and the work environment. One of the common accidents is impacts when the machine operates unstably or has a technical failure. This incident can cause serious injuries to employees working near the machine.

In addition, accidents related to cutting, grinding, or pressing are also high risks during the operation of a steel sheet cutting machine. Handling sharp iron and steel materials and high-tech machinery requires care and professional skill from the employees. If safety measures and correct work procedures are not followed, it can lead to serious accidents.

Furthermore, risks from chemicals, metal dust, and noise in the work environment are also causes of health problems for employees.

3. Causes of Occupational Accidents when Operating a Steel Sheet Cutting Machine in Preparation for Corrugated Iron Production

There are many causes of occupational accidents during the operation of a steel sheet cutting machine to prepare for corrugated iron production. One of the main causes is a lack of understanding and professional skill on the part of the employees. Not having a clear understanding of how to operate the machine, how to use cutting tools, and personal protection can lead to dangerous situations.

Second, failure to comply with safety procedures and accident prevention measures is also an important cause. When employees do not wear adequate protective gear or do not follow safety rules such as not placing hands near the moving parts of the machine, the risk of accidents increases significantly.

In addition, technical factors such as machinery failure, poor quality equipment, or lack of periodic maintenance can also contribute to causing occupational accidents.

4. Preventive Measures for Occupational Accidents when Operating a Steel Sheet Cutting Machine in Preparation for Corrugated Iron Production

To prevent occupational accidents when operating a steel sheet cutting machine to prepare for corrugated iron production, ensuring occupational safety training for employees is extremely important. First, regular training sessions should be organized to educate employees on the risks and accident prevention measures during machine operation. Training should focus on the correct use of personal protective equipment and safety procedures when working near steel cutting machines.

Second, it is necessary to establish clear and detailed safe work procedures. These procedures include inspecting machinery before use, ensuring the machine is periodically maintained and used correctly. At the same time, a plan for regular repair and maintenance should be established to minimize the risk of technical failures.

In addition, establishing safe zones and restricting access for untrained individuals to the operating area is also an important measure to reduce the risk of occupational accidents.

5. Occupational Safety Regulations when Operating a Steel Sheet Cutting Machine in Preparation for Corrugated Iron Production

Occupational safety regulations when operating a steel sheet cutting machine to prepare for corrugated iron production are very important to ensure the safety of employees and avoid occupational accidents. First, all employees must be trained on basic safety measures before working near steel cutting machines. This includes the correct use of personal protective equipment such as helmets, gloves, safety glasses, and puncture-resistant shoes.

In addition, the regulations must ensure that employees are only allowed to work near the machine after they have received training and have the necessary knowledge. The use of a steel sheet cutting machine must comply with specific safety procedures, including inspecting the machine before use, maintaining a safe body position when the machine is operating, and stopping the machine immediately upon detecting any problem.

Furthermore, it is necessary to establish accident prevention measures such as monitoring and periodic maintenance for the machinery. Work areas should be designed to be comfortable and safe for employees, including the neat and convenient arrangement of tools and work materials.

6. Handling Emergency Occupational Accident Situations when Operating a Steel Sheet Cutting Machine in Preparation for Corrugated Iron Production

Handling an emergency occupational accident situation when operating a steel sheet cutting machine to prepare for corrugated iron production requires quickness and decisiveness from both employees and management. In the event of an accident, the priority is to ensure the safety of all employees and prevent the situation from worsening.

First, the machine must be stopped immediately and the safety of the surrounding area assessed. Employees need to call the rescue team or medical services if necessary and provide detailed information about the accident situation.

Next, first aid must be provided to the victim, including checking the injury status and providing basic care such as stopping bleeding and initial rescue. At the same time, the victim must be protected from further injury by moving them out of the danger zone if possible.

II. Occupational Safety and Health for Employees Operating Machines to Stamp Steel Sheets into Corrugated Iron

1. Characteristics of Operating a Machine to Stamp Steel Sheets into Corrugated Iron

When operating a machine to stamp steel sheets into corrugated iron, employees need to have professional knowledge of both the machinery and the production process. This process requires care and precision to ensure the product achieves high quality and is safe for use. The job includes setting up the machine according to specific settings for each type of product, inspecting and adjusting the machinery to ensure stable operation and high performance.

An important part of the job is monitoring the production process to detect and troubleshoot technical problems in a timely manner. In addition, periodic maintenance and cleaning of the machinery is also an important part to ensure the machine operates effectively and safely. Employees must adhere to occupational safety rules and know how to handle problems quickly and correctly when necessary.

Communication and teamwork skills are also important factors, as this job often requires close cooperation among members of the production team. Meticulousness, patience, and the ability to work under pressure are also important characteristics that employees need to have when performing the job of operating a machine to stamp steel sheets into corrugated iron.

2. Types of Occupational Accidents during the Operation of a Machine to Stamp Steel Sheets into Corrugated Iron

During the process of operating a machine to stamp steel sheets into corrugated iron, many types of occupational accidents can occur. One of the main risks is collision or crushing accidents due to non-compliance with safety rules when working near machinery or during machine maintenance. Dangers can include severed hands or feet, or severe injuries from uncontrolled moving or running parts of the machine.

In addition, accidents can occur from the improper use of protective equipment, such as not wearing a mask when working with materials that can create dust or not wearing ear protection when working near a machine that emits high noise levels. Inattention and lack of focus can also lead to accidents during machine operation, especially when working in noisy or high-pressure environmental conditions.

To minimize the risk of occupational accidents, training and coaching employees on occupational safety is extremely important.

3. Causes of Occupational Accidents when Operating a Machine to Stamp Steel Sheets into Corrugated Iron

There are many causes of occupational accidents during the process of operating a machine to stamp steel sheets into corrugated iron. One of the common causes is a lack of understanding of occupational safety procedures and the operating rules of the machinery. Employees may not be adequately trained on how to use protective equipment and other safety measures, leading them to voluntarily put themselves in dangerous situations they do not recognize.

Another cause could be inattention and lack of focus at work. When operating in an industrial environment with many distracting factors such as noise and time pressure, employees can easily ignore warning signs and safety rules.

Furthermore, accidents can occur due to technical failures of the machinery, such as sudden breakdowns or errors during operation, leading to uncontrollable dangerous situations. A lack of knowledge about maintenance and repair can also be a potential cause, making the machinery unstable and prone to causing accidents.

4. Preventive Measures for Occupational Accidents when Operating a Machine to Stamp Steel Sheets into Corrugated Iron

To prevent occupational accidents when operating a machine to stamp steel sheets into corrugated iron, several effective safety measures should be applied. First, ensuring that all employees are fully trained on occupational safety procedures and the operating rules of the machinery is extremely important. They need to know how to use protective equipment correctly and adhere to safety measures during work.

Second, monitoring the work environment also plays an important role in preventing accidents. Monitoring the work environment helps to detect and assess hazardous factors such as noise, strong light, or metal dust in the air. Based on the data from monitoring, measures to protect the health of employees can be established and implemented.

In addition, regular maintenance and inspection of the machinery are also very important. Ensuring the machinery operates stably and safely will minimize the risk of occupational accidents. Furthermore, establishing safe and reasonable work areas also plays an important role in preventing unwanted accidents.

5. Occupational Safety Regulations when Operating a Machine to Stamp Steel Sheets into Corrugated Iron

Occupational safety regulations when operating a machine to stamp steel sheets into corrugated iron are very important to ensure the safety and protect the health of employees. First, all employees involved in operating the machine must be trained on safety procedures and the operating rules of the machinery. They need to know how to use protective equipment correctly and adhere to specific guidelines on occupational safety.

In addition, maintaining a clean and tidy work area is an important part of occupational safety regulations. This includes keeping the machinery and work areas regularly sanitized to reduce the risk of accidents and protect the health of employees.

The regulations may also include periodic inspection and maintenance of the machinery to ensure that it operates safely and efficiently. Preventive and response measures for incidents should also be proposed and strictly adhered to.

6. Handling Emergency Occupational Accident Situations when Operating a Machine to Stamp Steel Sheets into Corrugated Iron

Handling an emergency occupational accident situation when operating a machine to stamp steel sheets into corrugated iron requires quickness and decisiveness from both employees and the management team. In the event of an accident, prioritizing the safety of all employees is paramount. First, the person working near the accident scene needs to stop their work immediately and report the situation to the manager or the fire department.

After that, providing first aid to the injured is the top priority. Employees should be trained on how to provide basic first aid and know how to use first aid equipment such as a first aid kit. If the situation requires, calling for an emergency ambulance is necessary and should not be delayed.

At the same time, after ensuring the safety of the victim, preserving the accident scene is very important. The scene must be protected and relevant evidence collected to support the post-accident investigation process.

III. Occupational Safety and Health for Employees Operating Machines to Paint Corrugated Iron Sheets

1. Characteristics of Operating a Machine to Paint Corrugated Iron Sheets

When operating a machine to paint corrugated iron sheets, the characteristics of the job require precision and patience. The worker must be able to adjust the machine according to the correct procedure and prepare the necessary materials before starting. Setting the machine’s parameters, such as pressure and painting speed, is an important part of ensuring the quality of the final product.

In addition, the worker also needs to regularly inspect and maintain the machine to ensure smooth and efficient operation. Time management and problem-solving skills also need to be emphasized, as maintaining a continuous production process is a key factor in meeting production requirements.

For those working in this field, carefulness and attention to detail are indispensable to ensure that the final product achieves the highest quality.

2. Types of Occupational Accidents during the Operation of a Machine to Paint Corrugated Iron Sheets

During the operation of a machine to paint corrugated iron sheets, occupational accidents can occur for many different reasons. One of the common causes is a lack of knowledge and skill in operating the machine. A worker may be in danger if they do not know how to use the machine correctly or do not follow safety rules. Incidents can occur when the worker does not follow safety procedures such as not wearing adequate protective equipment, like a mask or gloves, making them vulnerable to injury during work.

In addition, some accidents can occur due to technical failures or breakdowns of the machine. A lack of periodic maintenance and technical inspection can lead to safety problems and pose a risk of accidents. Furthermore, accidents can occur due to a lack of concentration or carelessness on the part of the worker, especially when they are working in a noisy or busy environment.

To minimize the risk of accidents, training and coaching workers on occupational safety and machine operation is very important. It is also necessary to perform periodic maintenance on the machinery and strictly adhere to safety rules during work.

3. Causes of Occupational Accidents when Operating a Machine to Paint Corrugated Iron Sheets

The causes of occupational accidents when operating a machine to paint corrugated iron sheets can stem from many different factors. One of the main causes is a lack of knowledge and skill in operating the machine. Workers need to be fully trained on how to use the machine safely and effectively. A lack of understanding of how to operate the machine and not following safety rules can lead to dangerous situations and accidents.

Another cause is technical failures or breakdowns of the machine. Improper or irregular maintenance can lead to unexpected incidents and increase the risk of occupational accidents. Machine breakdowns can occur due to the age of the machine, improper use, or technical errors.

In addition, another factor that can cause accidents is an unsafe work environment. A lack of attention, loss of concentration, or a noisy and risky work environment can also contribute to the occurrence of occupational accidents.

4. Preventive Measures for Occupational Accidents when Operating a Machine to Paint Corrugated Iron Sheets

To prevent occupational accidents when operating a machine to paint corrugated iron sheets, several special measures should be taken. First, ensuring that all employees are fully trained on occupational safety and machine operation is extremely important. This training should include how to use the machine safely, emergency procedures, and safety measures during work.

Second, performing periodic inspections and maintenance on the machinery is essential. Ensuring that the machine is properly maintained helps to minimize the risk of sudden breakdowns and technical failures during operation.

Furthermore, ensuring that all employees adhere to safety rules during work is very important. This includes the full use of personal protective equipment, such as safety glasses and gloves, and adherence to all safety regulations.

5. Occupational Safety Regulations when Operating a Machine to Paint Corrugated Iron Sheets

Occupational safety regulations when operating a machine to paint corrugated iron sheets are an important part of ensuring a safe work environment and minimizing the risk of occupational accidents. First, all employees are required to follow the specific safety rules set out for operating the machine. This includes the correct use of personal protective equipment, such as respiratory masks and protective gloves.

Second, performing a safety check before starting to operate the machine is mandatory. Employees need to carefully inspect the components of the machine to ensure that they are operating safely and efficiently.

Furthermore, there must be a specific procedure for handling breakdowns or technical failures when they occur during operation. All employees must be trained on how to handle emergency situations safely and effectively.

6. Handling Emergency Occupational Accident Situations when Operating a Machine to Paint Corrugated Iron Sheets

Handling an emergency occupational accident situation when operating a machine to paint corrugated iron sheets requires patience, skill, and quick thinking. In the event of an accident, the first priority is to ensure the safety of oneself and those around. The worker must know how to stop the machine immediately and call for emergency services if necessary.

Next, immediate first aid measures should be taken, such as providing first aid to the victim and reporting the incident to the manager or the relevant authorities. At the same time, the accident scene must be secured to ensure that no additional risks arise from the incident.

After ensuring the safety of everyone and the scene, a detailed investigation should be conducted to determine the cause of the accident and propose future preventive measures. This includes gathering information, interviewing witnesses, and reviewing current safety procedures and measures.

IV. Occupational Safety and Health for Employees Operating Machines to Package Finished Corrugated Iron

1. Characteristics of a Machine for Packaging Finished Corrugated Iron

The characteristics of a machine for packaging finished corrugated iron focus on automation and efficiency. The corrugated iron packaging machine is designed to package coiled corrugated iron sheets into finished products, such as sheets or packaged coils. The process begins with feeding the corrugated iron sheet from the coil, after which the machine cuts and bends it into the desired dimensions before feeding it into the packaging process.

Corrugated iron packaging machines are often integrated with an automated system to optimize the production process. They can automatically cut, bend, and package the corrugated iron sheet according to specific settings, helping to minimize labor intervention and enhance production efficiency.

The special feature of this job is the precision and uniformity in the packaging process. The corrugated iron packaging machine must operate with high precision to ensure that the final products meet quality and dimensional standards.

2. Types of Occupational Accidents during the Process of Packaging Finished Corrugated Iron

During the process of packaging finished corrugated iron, there are several types of occupational accidents that workers need to be aware of and avoid. One of the common accidents is accidents when working near moving machine parts, such as conveyor belts, cutting blades, or bending parts. Workers must adhere to occupational safety rules and ensure they do not come into contact with the moving parts of the machine while performing their work.

In addition, lifting and moving corrugated iron sheets can cause accidents due to slips or injuries if care is not taken during material handling. To avoid this accident, workers must use personal protective equipment correctly and follow safety procedures when moving and handling corrugated iron sheets.

Furthermore, accidents due to fatigue and loss of concentration can also occur in a work environment that requires concentration and precision, such as the corrugated iron packaging process.

3. Causes of Occupational Accidents when Packaging Finished Corrugated Iron

There are several causes of occupational accidents during the process of packaging finished corrugated iron that need to be identified and addressed. A major cause is a lack of knowledge and training in occupational safety. When workers are not fully trained on how to use machinery and safety equipment, they may not recognize potential hazards and may not know how to react in an emergency.

A lack of safety management is also an important cause, including not periodically maintaining and inspecting machinery and equipment to ensure they are operating correctly and safely. If machinery is not periodically maintained or repaired in a timely manner, technical failures that cause unexpected accidents can occur.

In addition, production pressure can also lead to the occurrence of occupational accidents. When workers have to complete their work in a short amount of time without safety being guaranteed, they may work too quickly and not follow occupational safety rules correctly.

4. Preventive Measures for Occupational Accidents when Packaging Finished Corrugated Iron

To prevent occupational accidents when packaging finished corrugated iron, several safety measures should be taken. First, training and educating workers on hazards and safety measures is very important. Workers need to be trained on how to use machinery and safety equipment, as well as how to recognize and respond to emergency situations.

Second, periodic maintenance and inspection of machinery and equipment should also be performed. Ensuring that all equipment is operating correctly and has no technical faults will minimize the risk of accidents.

In addition, establishing a safe work process and strictly adhering to safety rules is necessary. Workers need to be instructed to follow regulations and implement accident prevention measures in a disciplined manner.

5. Occupational Safety Regulations when Packaging Finished Corrugated Iron

Occupational safety regulations when packaging finished corrugated iron are an important part of ensuring a safe work environment for all employees. First, all workers must be fully trained and coached on safety measures when working near machinery and equipment. This includes instruction on how to use machinery safely, recognize hazards, and know how to react in an emergency.

Second, personal protective measures such as helmets, safety glasses, gloves, and special shoes must also be ensured. Workers are required to use full protective equipment when working near machinery to protect themselves from the risk of accidents.

In addition, strict adherence to the company’s safety rules and regulations is also very important. Workers must adhere to regulations on the use of machinery, maintenance, and reporting of safety issues immediately to the manager.

6. Handling Emergency Occupational Accident Situations when Packaging Finished Corrugated Iron

Handling an emergency occupational accident situation when packaging finished corrugated iron requires quickness and knowledge of rescue measures. In the event of an accident, the first thing to do is to ensure your own safety and that of others around by stopping the machinery immediately and sending an alarm signal to those around.

Next, the worker near the accident scene needs to provide immediate emergency assistance. This includes calling for an ambulance and providing first aid to the victim, such as stopping bleeding if necessary or performing CPR if the victim stops breathing.

At the same time, reporting the accident to management and the relevant authorities is necessary to take appropriate action and prevent similar accidents in the future. If there is a continuous improvement system, preventive measures can be taken to minimize the risk of accidents and improve occupational safety in the future.