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Discover important occupational safety documents for using a vibrating cutter. The material provides detailed instructions and useful tips to ensure safety and efficiency when operating a vibrating cutter. Learn how to protect yourself and your colleagues in this work environment.

Table of Contents

PART I: CURRENT STATE OF SAFETY WORK RELATED TO VIBRATING CUTTERS

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some Occupational Accidents While Operating a Vibrating Cutter

When operating a vibrating cutter in industrial environments, occupational accidents can occur with serious consequences. Below are some common accidents related to the use of vibrating cutters and their main causes:

Causing bodily injury: The strong vibration of the cutter can cause health problems such as vibration shock, and damage to muscles, bones, and connective tissue.
Risk of entanglement and being cut: When working near cutting surfaces, workers can get their fingers and body parts caught in the machine, leading to serious injuries.
Noise-related hazards: The loud and continuous sound from the vibrating cutter can cause hearing damage if appropriate protective measures are not taken.
Errors due to fatigue and lack of concentration: Using a vibrating cutter for long periods can cause fatigue and reduce concentration, leading to errors and accidents.
Lack of safety equipment: Not wearing appropriate personal protective equipment such as respirators, gloves, anti-vibration jackets, and safety glasses can increase the risk of injury.

To avoid these accidents, users of vibrating cutters need to adhere to strict safety rules and always ensure the machinery is maintained regularly and correctly. Training employees on the safe use of machinery is also a crucial factor in minimizing occupational accidents when operating a vibrating cutter.

PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN OPERATING A VIBRATING CUTTER

I. Introduction

A. Overview of the importance of occupational safety when operating a vibrating cutter

Occupational safety is an extremely important factor in the operation of a vibrating cutter. The use of a vibrating cutter involves many risks such as injury from vibration, being cut, and health risks from long-term exposure to vibration. To ensure safety, workers must be trained on how to use the vibrating cutter safely and effectively.

Protecting the health and safety of workers in an environment with a vibrating cutter cannot be taken lightly. Simple measures such as wearing personal protective equipment, ensuring hygiene, and performing regular maintenance on the vibrating cutter can help minimize the risk of injury and related health problems.

Operating a vibrating cutter requires adherence to specific safety rules to best protect the worker. Regular monitoring and periodic inspections are essential activities to ensure that the vibrating cutter is operating safely and effectively. These measures play a crucial role in maintaining a safe and healthy work environment when using a vibrating cutter.

B. Important safety protocols and regulations when operating a vibrating cutter

When operating a vibrating cutter, safety protocols and regulations are very important to ensure the user’s safety and protect the machinery. First, wearing personal protective equipment is essential, including safety glasses, a mask, and ear protection. Ensure that there are no objects obstructing the work area around the vibrating cutter to avoid accidents. In addition, regularly checking the condition of the machine, including the cutting blade and vibration mechanism, is very important to ensure safe and effective operation of the machine.

Following the correct operating instructions is essential. Operators must be trained on how to use the vibrating cutter properly and know how to respond to emergency situations. Do not use the vibrating cutter near flammable objects, explosive materials, or in an environment with a risk of fire or explosion. Finally, performing regular maintenance and safety checks on the vibrating cutter is very important to ensure the machine is always in good and safe working condition during operation.

II. Components and Functions of a Vibrating Cutter

A. The different components of a vibrating cutter

A vibrating cutter is a device with many important components that contribute to its effective operation. One of the main components is the motor, which is usually integrated inside the machine body. This motor generates the necessary oscillation for the cutting blade’s operation. In addition, the vibrating cutter also has a transmission mechanism, which is responsible for transmitting power from the motor to the cutting blade.

Another component of the vibrating cutter is the cutting blade. This is the part responsible for performing the cutting work and is usually designed to oscillate at specific frequencies and amplitudes. In addition, the frame of the vibrating cutter is also very important to ensure the stability and durability of the device during operation. The machine frame is usually made of high-strength materials such as steel to withstand continuous impact and vibration without deforming.

B. Structure and operating principle of a vibrating cutter

The structure and operation of a vibrating cutter are based on the principle of using an oscillating cutting blade to perform the cutting work. Typically, a vibrating cutter consists of the following main components:

Motor: This is the main power source to generate oscillations. The motor is usually integrated inside the machine body and creates a rotary or oscillating motion depending on the specific type of machine.
Cutting blade: This is the main part that performs the cutting work. The cutting blade is mounted on the oscillating mechanism and usually has a motor that makes the cutting blade oscillate at certain frequencies and amplitudes.
Oscillating mechanism: This is the part that helps the cutting blade oscillate. This mechanism is usually a type of vibrating or oscillating mechanism activated by the motor, creating a corresponding oscillation in the cutting blade.

The operating principle of the vibrating cutter is that when the motor generates oscillation, the oscillating mechanism will move the cutting blade at a certain frequency and amplitude. As the cutting blade oscillates, it will cut through the materials placed under it. The frequency and amplitude of the oscillation can be adjusted to suit different cutting applications.

This structure and operating principle ensure that the vibrating cutter operates efficiently and is capable of accurately cutting the materials it is designed to handle.

C. Applications in the construction, interior/exterior decoration, mechanical engineering, and even creative craft fields of the vibrating cutter

The vibrating cutter is a versatile tool with many applications in various industries. In the construction industry, the vibrating cutter is used to cut materials such as concrete, brick, clay, and other building materials. It helps to create more uniform and precise tiles, bricks, or slabs compared to traditional manual cutting methods.

In the field of interior and exterior decoration, the vibrating cutter is used to cut materials such as wood, plastic, and thin metal to create complex shapes, patterns, or structures. It allows for the production of decorative components with high precision and sharp detail.

In the mechanical engineering industry, the vibrating cutter is used to cut metal sheets to produce machine parts, components, or molds. The use of a vibrating cutter helps to increase productivity and accuracy in the production process.

Even in the field of creative crafts, the vibrating cutter also has wide applications. It is used to cut materials such as fabric, paper, leather, and other materials to create unique handicraft products such as jewelry, souvenirs, or decorative patterns.

D. Risks associated with operating a vibrating cutter

Operating a vibrating cutter can present a number of risks and dangers if safety rules are not followed. One of the main risks is the danger of injury from the fast and powerful oscillating cutting blade. Without using adequate protective gear such as gloves, cut-resistant jackets, and safety glasses, the operator may be at risk of being cut or injured when working near the machine.

Another risk is the danger of an accident due to an unstable cutting blade or machine parts. If the vibrating cutter is not regularly maintained or used in unsafe conditions, an incident may occur causing the cutting blade to lose control or machine parts to break.

In addition, the risk of harm to health due to the noise and vibration of the machine is also a matter of concern. The continuous high noise from the vibrating cutter can cause damage to hearing, while vibrations can cause musculoskeletal problems if not controlled and minimized.

III. Safety Inspection and Maintenance Before Operating a Vibrating Cutter

A. Safety inspection before operating a vibrating cutter

Before operating a vibrating cutter, performing a safety inspection is very important to ensure the machine operates safely and effectively. First, check the main parts of the machine such as the motor, cutting blade, and oscillating mechanism. Make sure that all these parts are working properly and are not damaged or loose.

Next, check the machine’s electrical and control systems. Ensure that all electrical wires and other electrical parts are securely plugged in and show no signs of damage, electrical leakage, or danger.

Then, check personal protective equipment such as safety glasses, masks, cut-resistant gloves, and protective jackets. Ensure that this equipment is of sufficient quality and is worn correctly before starting to operate the machine.

Finally, check the working environment around the vibrating cutter. Ensure that there are no objects encroaching on the work area and that the surrounding environment is safe to carry out the cutting operation. Performing these inspection steps before operation will help ensure the safety of the operator and everyone present in the work area.

B. Guide to periodic maintenance of a vibrating cutter

Periodic maintenance of a vibrating cutter is very important to ensure the effective and safe operation of the equipment. First, clean the machine after each use to remove dirt and debris that can affect the performance of the cutting blade and the oscillating mechanism. Use appropriate cleaning tools such as brushes and soft cloths to avoid damaging the sensitive parts of the machine.

Next, check and lubricate the pivot points and bearings of the machine according to the manufacturer’s maintenance schedule. Regular lubrication will help reduce friction and wear, thereby extending the life and maintaining the performance of the machine.

In addition, check and adjust mechanical parts such as the oscillating mechanism, drive belts, and other parts of the machine to ensure they are still operating accurately and stably. These adjustments will help the machine operate more efficiently and avoid unexpected incidents.

IV. Safe Operating Procedure for a Vibrating Cutter

A. Step-by-step guide to the safe operating procedure for a vibrating cutter

To operate a vibrating cutter safely, the following steps and procedures should be followed:

Wear full personal protective equipment: Before starting operation, make sure you are wearing full personal protective equipment including safety glasses, a mask, cut-resistant gloves, and a protective jacket. This is an important step to protect yourself from the risk of injury during work.
Check the machine before operation: Before starting the machine, carefully check the parts of the machine such as the motor, cutting blade, and oscillating mechanism. Make sure that all parts are working properly and show no signs of damage.
Clean the work area: Before placing the material to be cut into the machine, make sure the work area is clean and free of encroaching objects. This helps to avoid unwanted accidents when the machine is in operation.
Operate the machine at the appropriate speed and pressure: Always adhere to the operating speed and pressure specified in the machine’s user manual. Do not operate the machine at a higher speed than specified to avoid danger.
Monitor the operation process: Throughout the operation process, always monitor and focus on your work. Avoid careless actions when operating the vibrating cutter.
Turn off and clean the machine after use: When you have finished the work, turn off the machine and clean its parts. This is an important step to preserve the machine and ensure safety for the next use.

Following the instructions and procedures above will help you operate the vibrating cutter safely and effectively, minimizing the risk of accidents and protecting your health and the health of those around you.

B. Emergency measures and incident response mechanisms when operating a vibrating cutter

When operating a vibrating cutter, being prepared and knowing how to handle emergency situations is very important to ensure safety. First, always have rescue measures and emergency equipment such as a first-aid kit and a mobile phone to call for emergency services when needed.

If an incident occurs while operating the vibrating cutter, immediately turn off the machine’s power to stop the oscillating cutting blade. Then, check the condition of the worker and provide first aid if there are injuries. Always have a first-aid kit or a first responder to provide initial assistance when needed.

In addition, before resolving the incident, assess the situation safely. Do not approach or intervene with the machine while there is still a risk of unsafe operation. Instead, report the incident to the responsible person and the professional technical team to carry out the necessary repairs and maintenance measures.

V. Risk Assessment and Hazard Management When Operating a Vibrating Cutter

A. Identifying potential risks and hazards in operating a vibrating cutter

During the operation of a vibrating cutter, there are many potential risks and hazards that the operator needs to identify to ensure safety. One of the main risks is the danger from the fast and powerful oscillating cutting blade. Without wearing full personal protective equipment such as safety glasses, a mask, cut-resistant gloves, and a protective jacket, the operator may be at risk of being injured or cut when working near the machine.

In addition, the noise and vibration of the vibrating cutter are also potential hazards. Continuous high noise can cause damage to hearing, while vibration can cause musculoskeletal problems if not controlled and minimized.

Furthermore, other risks include electrical incidents and fire due to impact from the machine or from flammable materials near the vibrating cutter. Using a vibrating cutter near flammable objects, explosive materials, or in an environment with a risk of fire is very dangerous.

B. Effective hazard prevention strategies when operating a vibrating cutter

1. Regular inspection and maintenance of the vibrating cutter for safe operation

To ensure the safe and effective operation of a vibrating cutter, regular inspection and maintenance are very important. First, it is necessary to perform periodic checks of the main parts of the machine such as the motor, cutting blade, oscillating mechanism, and electrical system. Ensure that these parts are functioning normally and show no signs of damage.

Next, perform maintenance on the machine’s lubrication points. Lubricate shafts and bearings periodically to reduce friction and wear, thereby increasing the machine’s lifespan and ensuring stable operation.

In addition, inspect and adjust mechanical parts such as the oscillating mechanism, drive belts, and other parts of the machine. These adjustments will help the machine operate more accurately and avoid unexpected incidents.

2. Comply with occupational safety regulations for the safe operation of a vibrating cutter

To ensure the safe operation of a vibrating cutter, compliance with occupational safety regulations is very important and necessary. First, operators must be trained on the rules and safety regulations when working with a vibrating cutter. This includes knowing how to properly use personal protective equipment such as safety glasses, masks, cut-resistant gloves, and protective jackets.

Second, operators need to implement safety measures when working near the vibrating cutter. Ensure that no other unauthorized persons are near the work area and maintain a safe distance to avoid unwanted accidents.

In addition, implementing safety procedures such as checking the machine before operation, performing regular maintenance, and reporting incidents are also things to be followed. This helps ensure that the machine is always operating safely and does not pose a danger to the operator and those around them.

3. Identify and mark safe zones when operating a vibrating cutter

During the operation of a vibrating cutter, identifying and marking a safe zone is very important to ensure the safety of the operator and those around them. First, it is necessary to identify the working area of the vibrating cutter and ensure that only authorized personnel are allowed to enter this area.

Next, clearly mark the safe zone around the vibrating cutter using lines or warning signs. This area should be protected and not accessible to those who are not responsible or have not been trained.

In addition, it is necessary to identify a safe zone for the materials and products being cut. Ensure that materials and products are placed in a safe position to avoid the risk of injury when the cutting blade is in operation.

4. Use personal protective equipment when operating a vibrating cutter

The use of personal protective equipment is very important when operating a vibrating cutter to ensure the safety of the operator. First, make sure you are wearing full personal protective equipment such as safety glasses to protect your eyes from dust, debris, and oscillating particles. In addition, wear a mask to protect your respiratory system from dust and metal fumes.

Next, use cut-resistant gloves and a protective jacket to protect your skin from oscillating cutting blades and machine parts. Specialized cut-resistant gloves will help reduce the risk of injury when working near the machine.

In addition, ensure you use the correct type of safety shoes with non-slip soles to protect your feet from the risk of impact and slipping in the work environment.

5. Emergency procedures and response in case of an incident when operating a vibrating cutter

When operating a vibrating cutter, having an emergency procedure and knowing how to respond in case of an incident is very important to ensure safety. First, the operator needs to be trained on emergency procedures and know how to react quickly when an incident occurs.

If an incident occurs while operating the vibrating cutter, the operator should immediately stop the machine and turn off the power to stop the oscillating cutting blade. Then, check the condition of the machine and assess the level of danger.

If someone is injured, the operator needs to activate the emergency plan and request assistance from the rescue team or professional medical personnel. Always have a mobile phone available to call for emergency services when needed.

In addition, the operator needs to report the incident to the responsible person and the technical team to carry out repairs and check the machine before continuing operation. Following the emergency procedure and knowing how to react correctly will help minimize the risk of accidents and ensure safety during the operation of the vibrating cutter.

6. Participate in occupational safety training courses for operating a vibrating cutter

Occupational safety and health training is not only a legal requirement but also a commitment to the safety and health of employees. It helps employees recognize and deal with risks and hazardous situations, thereby reducing accidents, injuries, or fatalities in their daily work.

The risk of accidents is always present and can occur at any time in the work environment due to the possibility of human error and the inability to foresee all situations. This emphasizes the need for occupational safety training and constant vigilance.

When participating in occupational safety training at Nam Viet Safety Training Center, employees will be thoroughly trained from theory to real-life risk scenarios. Accordingly, there will be measures to identify and prevent occupational accident risks that may occur during work. After the training course, trainees will take occupational safety tests in order to obtain an occupational safety certificate. From there, employees will have a clear understanding of safety knowledge as well as valid certification for work.

VI. Factors Affecting Occupational Safety When Operating a Vibrating Cutter

A. How weather conditions affect the operation of a vibrating cutter

Weather conditions can significantly affect the operation of a vibrating cutter, especially in outdoor work environments. The weather affects the performance and safety of the vibrating cutter as follows:

Humidity and rain: When the weather is wet or rainy, high humidity can increase the risk of slipping and reduce the machine’s performance. Work surfaces can become more slippery, posing a danger to the operator. In addition, humidity can affect machine parts and cause operational problems.
Excessive heat: High temperatures can increase the operator’s fatigue level and reduce concentration. In addition, high temperatures can affect the machine’s performance and increase the risk of operational problems.
Excessive cold: Low temperatures can reduce the flexibility of machine parts and limit the machine’s ability to operate. In addition, cold temperatures can also increase the risk of injury to the operator.

To cope with the effects of weather conditions, operators need to follow certain safety measures. This may include wearing appropriate protective gear, regularly checking and maintaining the machine to ensure stable operation, and observing and adapting to changing weather conditions. This will help minimize the risk of accidents and ensure safety during the operation of the vibrating cutter.

B. How the work environment affects the operation of a vibrating cutter

The work environment can have a significant impact on the operation of a vibrating cutter, affecting both performance and safety. Some elements of the work environment that can have an impact are as follows:

Humidity and dust: An environment with high humidity and a lot of dust can reduce the operating performance of the vibrating cutter. Dust can clog machine parts and reduce the lifespan of the cutting blade. High humidity can increase the risk of slipping and affect the operator’s safety.
Ambient temperature: Both excessively high or low temperatures can affect the operation of the vibrating cutter. Excessively high temperatures can increase the operator’s fatigue level and affect concentration. Meanwhile, excessively low temperatures can reduce the flexibility of machine parts and limit the machine’s ability to operate.
Narrow and confined workspace: A work environment with a narrow and confined space can reduce the mobility and operation of the vibrating cutter. Working in a tight space can also increase the risk of accidents for the operator.

To minimize the impact of the work environment on the operation of the vibrating cutter, operators need to be trained on safety measures and how to adapt to different conditions. The use of appropriate personal protective equipment and adherence to safety rules are very important to ensure safety and efficiency in a diverse work environment.

C. How the technical condition of the vibrating cutter affects its operation

The technical condition of the vibrating cutter significantly affects its operation. When the vibrating cutter has technical problems, its cutting capabilities and performance can be significantly reduced. For example, if the cutting blades on the machine are worn or not adjusted correctly, the accuracy of the cutting process will be affected. This can lead to cutting errors, causing material loss or products that do not meet the desired quality.

Another factor that affects the operation of the vibrating cutter is the condition of the vibration system. If the machine is not maintained or calibrated periodically, it can cause outdated or unstable vibrating motors. This not only reduces performance but can also cause safety problems and unnecessary energy consumption.

Furthermore, mechanical technical problems, such as damage to the drive system or the machine’s structure, can also seriously affect operation. If the load-bearing parts are not working effectively, the machine may have difficulty cutting accurately and may be dangerous to use.

D. How the safety knowledge and skills of workers affect the operation of a vibrating cutter

The safety knowledge and skills of workers play an important role in the operation of a vibrating cutter. First, safety knowledge is the basis for workers to be able to identify and assess potential hazards when using a vibrating cutter. This includes understanding safety rules, necessary personal protective equipment, and procedures for responding to hazardous situations such as the risk of fire, explosion, or machinery accidents.

In addition, the skills to operate the vibrating cutter also need to be mastered. Knowing how to adjust and operate the machine correctly will minimize the risk of incidents or machine breakdowns. This skill includes the ability to read and understand user manuals, program the machine, and adjust cutting parameters according to job requirements.

VII. Occupational Safety Training on Skills for Safe Operation of a Vibrating Cutter

A. Why operators of vibrating cutters need to be trained in occupational safety

Operators of vibrating cutters need to be trained in occupational safety for many important reasons. First, operating a vibrating cutter requires direct contact with the mechanical and electronic components of the machine, which poses a risk of serious accidents if the correct safety procedures are not followed. Training will help the operator to identify and prevent potential hazards, from using protective equipment correctly to knowing how to respond to emergency situations.

Second, vibrating cutters are complex and require specialized operating skills. Occupational safety training will provide operators with the necessary knowledge to control the machine safely and effectively. This includes how to adjust cutting settings, ensure stable machine operation, and recognize early warning signs.

Finally, occupational safety training helps to raise awareness of the operator’s responsibility and commitment to their own safety and that of their colleagues. A clear understanding that safety measures are indispensable in the work environment helps operators contribute to maintaining a safe working environment and improving production efficiency.

B. Where to get occupational safety training for operating a vibrating cutter?

An Toan Nam Viet is a reputable and high-quality occupational safety training center in Vietnam today. With occupational safety training sessions held continuously at production workshops, factories, or construction sites across the country (63 provinces in Vietnam).

To ensure the effectiveness of the training, An Toan Nam Viet prepares carefully and meticulously, down to the smallest detail. From preparing tools, instruments, and teaching equipment to curricula, materials, sound, and lighting.

The occupational safety training instructors at An Toan Nam Viet are experts with many years of experience in the field. They even have research projects identifying hazards in all industries and how to prevent them.

The instructor’s lectures are drawn from practice and conveyed in the most vivid and easy-to-understand way to the workers. These factors help workers feel comfortable during the learning period and absorb the taught knowledge well. Of course, the knowledge conveyed always adheres to Decree 44/2016/ND-CP. From there, they learn many measures to prevent hazards and how to protect themselves. At the same time, they also apply it most appropriately in their actual work.

VIII. The Significance of Occupational Safety in Operating a Vibrating Cutter

A. The importance of maintaining occupational safety in operating a vibrating cutter

Maintaining occupational safety in the operation of a vibrating cutter is extremely important because it is directly related to the health and life of the worker. A vibrating cutter is an industrial device with hazardous properties that can cause serious accidents if safety rules are not followed.

One of the important reasons is to minimize the risk of occupational accidents. Operating a vibrating cutter requires direct contact with moving parts, cutting blades, and electronic equipment, in an environment with a lot of vibration and noise. If safety regulations are not followed, the risk of injury or accident is very high.

Second, maintaining occupational safety also helps to increase the performance and reliability of the vibrating cutter. When the machine is operated correctly and maintained regularly, it operates more stably, minimizing unexpected breakdowns and downtime. This contributes to improving productivity and production quality.

Finally, maintaining occupational safety in the operation of a vibrating cutter increases the sustainability of the business. Ensuring a safe working environment helps to minimize costs arising from occupational accidents and diseases. In addition, it creates a positive working environment and supports the sustainable development of employees.

B. Important safety measures to know before operating a vibrating cutter

Before operating a vibrating cutter, it is very important to understand the safety measures to ensure the safety of the operator and everyone around. First, it is necessary to check and ensure that the vibrating cutter is installed and maintained correctly. This includes checking the mechanical, electronic, and safety systems of the machine to ensure they are working properly and do not pose a danger.

Second, the operator needs to be trained in the use of appropriate personal protective equipment (PPE). Wearing a helmet, safety glasses, gloves, and safety shoes is very important to protect the feet, hands, and eyes from hazards during operation.

In addition, the operator needs to clearly understand the safety regulations when operating the vibrating cutter, including how to set and adjust the cutting blade, how to check and maintain the machine, as well as how to handle emergency situations such as incidents or accidents.

Finally, adhering to safety rules and always maintaining a sense of alertness are the most important factors. The operator needs to always be focused and never ignore basic but very important safety rules.

Complete the occupational safety training course to be issued an occupational safety card by the occupational safety training center to consolidate your records in accordance with regulations when working.