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Discover the safety guide for manufacturing handheld metal tools! This article provides essential information to protect employees and ensure a safe, efficient working environment. Don’t miss out!

Table of Contents

PART I: CURRENT STATE OF SAFETY IN THE HANDHELD METAL TOOL MANUFACTURING INDUSTRY

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some Workplace Accidents in Handheld Metal Tool Manufacturing Plants

In the handheld metal tool manufacturing industry, workplace accidents can occur at any time if safety measures are not followed. Here are some typical accidents:

Injuries from machinery: Many workers have been seriously injured due to non-compliance with machine maintenance procedures or inadequate use of protective equipment. Common accidents include getting hands or feet caught in the moving parts of machines.
Risks from metal dust: Metal dust generated during machining can cause skin and eye irritation, or more seriously, respiratory diseases if there is no ventilation system and personal protection.
Collisions and falls: Heavy metal tools can cause serious injuries when falling from a height or in direct collision with workers. The improper use of personal protective equipment is the main cause of these accidents.
Electrical shorts and explosions: In a work environment with many electrical devices, the risk of electrical shorts or explosions is very high if the electrical system is not regularly inspected and maintained.

These accidents highlight the importance of implementing strict occupational safety measures to protect the health and lives of workers in the handheld metal tool manufacturing industry.

PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN WORKING IN A HANDHELD METAL TOOL MANUFACTURING PLANT

I. Occupational Safety and Health for Cutting and Rough Machining Staff

1. Characteristics of Cutting and Rough Machining Work

The work of cutting and rough machining in the production of handheld metal tools is a crucial step in creating the basic shape of the product. At this stage, metal sheets or bars are cut to the required dimensions to prepare for subsequent machining stages. The cutting process typically uses specialized cutting machines such as laser cutters, plasma cutters, or mechanical cutters, depending on the required precision and shape of the product.

After cutting, the metal raw material is transferred to the rough machining stage, where milling machines, lathes, or drilling machines are used to create basic parts. Milling machines help create flat surfaces or complex shapes, while lathes primarily machine cylindrical parts or those with large diameters. The rough machining process not only creates the basic shape but also prepares the parts for the subsequent finishing and assembly stages. To ensure product quality, accurately checking dimensions and shapes during this stage is very important.

2. Types of Workplace Accidents during the Cutting and Rough Machining Process

During the cutting and rough machining of handheld metal tools, many workplace accident risks can occur if safety procedures are not followed correctly. One of the common accidents is injury from machinery, when workers are not careful in using cutting, milling, or lathing machines. These accidents often involve getting hands or feet caught in the moving parts of the machine, leading to serious injuries. The risk of injury also increases when sharp metal parts, metal scraps, or fragments generated during machining are not handled correctly. Metal dust and fluids from machinery can also cause skin irritation or respiratory problems if appropriate personal protective equipment is not used.

Furthermore, a lack of strict control over working conditions such as lighting and noise levels can lead to accidents due to loss of concentration or failure to detect incidents in time. To minimize these risks, thorough training on occupational safety and the full use of personal protective equipment are very important.

3. Causes of Workplace Accidents during Cutting and Rough Machining

Workplace accidents in the cutting and rough machining stage of handheld metal tools often stem from several main causes. One of the primary causes is a lack of attention and errors during machine operation. When workers do not comply with safety regulations or do not use personal protective equipment, the risk of injury from the moving parts of cutting, milling, or lathing machines increases. In addition, machinery that is not regularly maintained or inspected can also lead to technical failures, increasing the risk of accidents.

Errors in machine design or installation can also create risks if the equipment does not operate correctly or is at risk of failure. Metal dust and debris from the machining process, if not handled or collected properly, can cause respiratory problems or skin irritation. Furthermore, an unsafe working environment, such as inadequate lighting or excessive noise, can lead to a loss of concentration and increase the risk of accidents. To minimize these risks, providing adequate training on safety procedures and maintaining equipment in good working condition is essential.

4. Measures to Prevent Workplace Accidents during Cutting and Rough Machining

To prevent workplace accidents in the cutting and rough machining stage of handheld metal tools, implementing safety measures is very important. First, workers need to be thoroughly trained on machine operation procedures and the necessary safety measures. The full use of personal protective equipment such as cut-resistant gloves, safety glasses, and masks is essential, helping to protect against metal dust, debris, and the risk of getting caught in the machine. Machinery needs to be regularly maintained to ensure stable operation and to detect early any malfunctions that could cause accidents.

Workers also need to adhere to safe work rules, including not working under pressure, maintaining a clean work area to reduce the risk of slips, and ensuring the ventilation system operates effectively to reduce dust and toxic fumes. In addition, it is necessary to establish a quality inspection procedure for raw materials before cutting and machining, to detect and eliminate defects that could cause incidents during production. Maintaining a well-lit work environment and reducing noise also helps to improve workers’ concentration, thereby minimizing the risk of accidents.

5. Occupational Safety Regulations for Cutting and Rough Machining

When performing the cutting and rough machining stage in the production of handheld metal tools, compliance with occupational safety regulations is crucial to ensure a safe working environment. First, workers must be fully trained on machine operation procedures and related safety measures, including the proper use of personal protective equipment such as cut-resistant gloves, safety glasses, and protective clothing. Cutting, milling, and lathing machines must be regularly maintained to ensure stable operation and prevent technical failures that could lead to accidents.

Throughout the work process, workers must keep the work area clean and tidy, removing metal dust and debris to reduce the risk of slips and other accidents. Ensuring that the ventilation system operates effectively is also a key requirement, to minimize dust and toxic fumes in the air. In addition, workers must comply with occupational safety regulations such as not working under pressure or when feeling unwell, and always performing the necessary checks before starting work. These regulations not only protect the health and safety of workers but also contribute to improving production efficiency.

6. Handling Emergency Workplace Accident Situations during Cutting and Rough Machining

When a workplace accident occurs in the cutting and rough machining stage, handling the emergency situation quickly and effectively is extremely important to minimize damage and protect workers’ health. First, the power to the machinery must be immediately cut off to prevent further risks and ensure the safety of those around. Next, workers need to quickly call for an ambulance or notify the in-house medical team, providing detailed information about the victim’s condition and the cause of the accident. While waiting for help, if possible, basic first aid measures such as stopping bleeding or bandaging the wound should be performed, depending on the severity of the injury.

Equally important, reporting and documenting the incident is necessary to investigate the cause and improve safety procedures in the future. After the incident, the entire process and working conditions should be reviewed to identify necessary preventive measures, and retraining sessions on occupational safety should be organized for all workers. These steps help ensure that emergencies are handled correctly and future risks are effectively minimized.

II. Occupational Safety and Health for Grinding and Shaping Staff

1. Characteristics of Grinding and Shaping Work

The work of grinding and shaping is a crucial step in the manufacturing process of handheld metal tools, aimed at ensuring the product achieves the necessary technical specifications. During this stage, the tools are processed to create a smooth and precise surface, meeting high-quality requirements. The grinding process typically uses various types of grinding stones, grinding discs, or specialized grinding machines to remove excess metal layers and shape details according to the design.

After that, the sanding stage helps to smooth the product’s surface, removing any scratches or uneven surfaces. Finally, polishing helps to finish the surface, providing a bright shine and improving the tool’s aesthetic appeal. To achieve high precision in the grinding and shaping process, using precise equipment and adhering to technical procedures is very important. Workers need to pay attention to adjusting machinery and tools correctly, while continuously checking to ensure the final product meets technical and quality standards.

2. Types of Workplace Accidents during the Grinding and Shaping Process

During the grinding and shaping of metal tools, many types of workplace accidents can occur if safety procedures are not followed correctly. One of the common accidents is injury from metal fragments or grinding dust generated from the grinding, sanding, and polishing processes. These fragments can cause damage to the eyes, skin, or respiratory system if not adequately protected. In addition, the use of grinding and sanding machines can lead to the risk of getting hands caught or being injured by the moving parts of the machine. Workers may also encounter accidents due to equipment that is not maintained or adjusted incorrectly, leading to machine failure and creating danger while working.

Furthermore, an unclean or poorly ventilated work environment can increase the risk of accidents from metal dust or fluids from the machining process. These factors not only reduce product quality but also threaten the health and safety of workers. To limit these accidents, adherence to occupational safety regulations, use of personal protective equipment, and maintenance of a clean work environment are essential.

3. Causes of Workplace Accidents during Grinding and Shaping

Workplace accidents in the grinding and shaping stage of handheld metal tools often stem from several main causes. A common cause is the lack of regular maintenance and inspection of grinding and sanding equipment. Improperly maintained machinery can lead to technical failures, causing accidents such as getting hands caught or being hit by flying metal debris. Another cause is workers’ failure to follow safety procedures, such as not using full personal protective equipment or being careless when working with high-speed machinery.

Metal dust and debris generated during the grinding process can also cause serious health problems if not controlled or collected properly. Furthermore, poor lighting or unsafe working conditions can reduce workers’ concentration, leading to operational errors and accidents. All these causes need to be identified and addressed to ensure a safe and efficient work environment, while also improving the quality of the final product.

4. Measures to Prevent Workplace Accidents during Grinding and Shaping

To prevent workplace accidents during the grinding and shaping of handheld metal tools, implementing safety measures is very important. First, workers need to be fully trained on machine operation procedures and specific safety measures for each stage such as grinding, sanding, and polishing. The use of personal protective equipment, including safety glasses, cut-resistant gloves, and masks, is necessary to protect against metal dust and debris. Grinding and sanding machines must be regularly maintained and inspected to ensure they operate stably and safely.

In addition, maintaining a clean work area and organizing an effective ventilation system helps to reduce dust and improve working conditions.

Workers should also be encouraged to perform checks on products and equipment before starting work to detect early any faults that could lead to accidents. Ensuring that the work area has adequate lighting and minimizing noise also helps to improve concentration and reduce the risk of accidents. Implementing these preventive measures not only protects the health and safety of workers but also enhances the efficiency and quality of the product.

5. Occupational Safety Regulations for Grinding and Shaping

When performing the grinding and shaping stage in the production of metal tools, compliance with occupational safety regulations is essential to ensure worker safety and product quality. Workers must be properly trained on the work process and specific safety measures related to the use of machinery such as grinders, sanders, and polishers. Regulations require workers to use full personal protective equipment such as safety glasses, cut-resistant gloves, and masks to protect against metal dust and debris. Machinery and equipment must be regularly maintained and inspected to ensure proper operation and prevent technical failures.

The work area must be kept clean and well-ventilated, with an effective ventilation system to minimize dust and toxic fumes. Workers must also perform safety checks before operating machinery, including inspecting parts of the equipment to detect any signs of damage early. Compliance with regulations on lighting and noise reduction in the work area is also a key requirement to enhance concentration and reduce the risk of accidents. Implementing these regulations helps maintain a safe work environment and improve production efficiency.

6. Handling Emergency Workplace Accident Situations during Grinding and Shaping

When a workplace accident occurs during the grinding and shaping of metal tools, handling the emergency situation promptly and effectively is crucial to minimize damage and ensure the safety of the victim. As soon as an accident happens, the first step is to immediately cut off the power to the machinery to prevent further risks and protect those around. Next, it is necessary to quickly call for an ambulance or notify the factory’s medical staff, providing detailed information about the victim’s condition and the cause of the accident. While waiting for help, if the victim’s condition allows, perform basic first aid measures such as stopping bleeding or cleaning the wound, but be extremely careful not to worsen the injury.

After the incident is resolved, investigate the cause and record details of the event to learn from it and improve safety procedures in the future. Re-evaluating safety measures and organizing retraining for workers is also an important part of preventing similar accidents from occurring. Handling emergencies quickly and effectively not only protects the health and safety of workers but also contributes to maintaining a safe and professional work environment.

III. Occupational Safety and Health for Assembly Staff

1. Characteristics of Assembly Work

The assembly work is a crucial stage in the production process of handheld metal tools, where individual components are combined to form the final product. In this stage, parts such as handles, cutting blades, and other details are precisely joined to ensure that the tool operates effectively and meets technical requirements. The assembly process often requires a high degree of attention and meticulous skill, as any error in aligning or connecting the parts can affect the performance and durability of the final product.

Assembly workers need to use precision tools such as screwdrivers, pliers, and drills to attach the parts, while also thoroughly inspecting each product after assembly to ensure quality. To achieve the best finish, it is very important to perform the assembly steps according to established procedures and standards. The work environment must be clean and organized to help workers easily access the necessary tools and materials, while also minimizing the risk of accidents and improving production efficiency.

2. Types of Workplace Accidents during the Assembly Process

During the assembly of handheld metal tools, many types of workplace accidents can occur if safety measures are not properly implemented. One of the common accidents is injury from tools such as screwdrivers, pliers, or drills. Workers can be punctured, cut, or crushed if they are not careful when using these tools. Sharp parts like cutting blades can also cause injuries if not handled carefully during assembly. In addition, joining parts by applying strong force can lead to the tool or part breaking or fracturing, creating a risk of accident.

Accidents can also occur due to slipping or tripping while moving in a work area that is not clean or has many obstacles. Furthermore, an inadequately lit work environment can reduce workers’ observation and concentration, thereby increasing the risk of accidents. To minimize these risks, it is necessary to comply with safety regulations, use personal protective equipment, and maintain a clean and well-organized work environment.

3. Causes of Workplace Accidents during Assembly

Workplace accidents in the assembly stage of handheld metal tools often arise from some basic causes. A common cause is a lack of attention or fatigue on the part of the worker, leading to the incorrect use of tools or errors in assembling parts. A lack of training and instruction can also cause accidents, when workers do not fully understand the assembly process or do not know how to use tools safely. Flaws in the design or quality of the parts are also a significant factor, as improperly sized or damaged components can cause problems during assembly.

A poorly organized work environment, such as insufficient lighting or a cramped workspace, also increases the risk of accidents. In addition, not using personal protective equipment, such as gloves or safety glasses, can lead to injuries when in contact with sharp parts or tools. All these factors need to be managed and improved to minimize the risk of workplace accidents and ensure safety during the assembly process.

4. Measures to Prevent Workplace Accidents during Assembly

To prevent workplace accidents in the assembly stage of handheld metal tools, implementing safety measures is very important. First, workers need to be fully trained on the assembly process and how to use tools safely. Ensuring that workers clearly understand each step of the job and safety regulations helps to minimize errors and incidents. Using personal protective equipment such as cut-resistant gloves and safety glasses is necessary to protect against injuries from sharp parts and debris.

Furthermore, the work area needs to be kept clean and organized, with adequate lighting for workers to easily observe and operate accurately. Tools and equipment must be regularly inspected and properly maintained to ensure they operate effectively and safely. Conducting quality checks on parts before assembly to detect early any defects or potential issues is also an important measure.

In addition, applying a standard assembly process and not rushing the work helps to reduce the risk of accidents. These measures not only protect the health and safety of workers but also ensure the quality of the final product.

5. Occupational Safety Regulations for Assembly

Occupational safety regulations in the assembly stage of handheld metal tools are very important to ensure a safe and efficient work environment. First, workers must be properly trained on assembly processes, tool usage techniques, and necessary safety measures. The use of personal protective equipment, such as gloves, safety glasses, and masks, is mandatory to protect against hazards like cuts, metal debris, and dust.

The work area needs to be organized and kept clean and tidy, avoiding any obstacles or liquids that could cause slips. Tools and equipment must be regularly inspected and maintained to ensure they operate safely and efficiently. The assembly process must be carried out according to specific instructions, and any errors must be recorded and addressed promptly.

Workers must also adhere to the rule of not using equipment if they have not been fully trained or if the equipment is not in good working condition. Implementing these regulations not only helps to minimize the risk of accidents but also improves work efficiency and the quality of the final product.

Complete tests at occupational safety centers to obtain an occupational safety certificate. This will ensure that workers understand safety knowledge and have valid certification for their work.

6. Handling Emergency Workplace Accident Situations during Assembly

When a workplace accident occurs during the assembly of handheld metal tools, handling the emergency situation quickly and accurately is very important. First, a worker or responsible person needs to immediately stop work and check the condition of the victim. If there are signs of bleeding, a serious wound, or signs of shock, it is necessary to quickly contact the medical team or call for an ambulance for timely assistance. In the case of a minor wound, it is necessary to clean the wound with clean water, bandage it, and monitor the victim’s condition.

At the same time, report the incident to management and create a detailed record of the accident to investigate the cause and apply corrective measures. It is equally important to review the assembly process and the safety measures that were in place to identify weaknesses and improve them to prevent similar accidents in the future. To enhance preparedness, companies should organize first aid and emergency handling training sessions for all employees, ensuring that everyone knows how to respond in emergencies.

IV. Occupational Safety and Health for Surface Treatment Staff

1. Characteristics of Surface Treatment Work

The surface treatment stage is a crucial step in the manufacturing process of handheld metal tools, aimed at enhancing the durability and aesthetics of the product. The surface treatment stages often include painting, chrome plating, and rust prevention, each method having its own purpose and execution. Painting helps to create a protective layer and beautiful color effects, while also protecting the metal surface from corrosion and environmental impacts. Chrome plating, a process of applying a thin layer of chrome to the surface, not only increases durability and corrosion resistance but also provides a shiny and luxurious appearance.

Meanwhile, rust prevention helps protect the metal from oxidation, extending the tool’s lifespan and maintaining its performance. These stages require high precision and technique, from preparing a clean surface, to applying the treatment layer evenly, and inspecting the quality after completion. Correctly performing the surface treatment steps not only enhances the quality and durability of the tool but also ensures the aesthetics and value of the product.

2. Types of Workplace Accidents during the Surface Treatment Process

During the surface treatment of handheld metal tools, workplace accidents can occur for various reasons. Common accidents include chemical burns, when workers come into contact with cleaning agents, paints, or chrome plating solutions without adequate protection. These substances can cause severe chemical burns if not handled carefully. Another accident is inhaling toxic fumes, which often occurs during painting or chrome plating, when volatile compounds can be harmful to the respiratory tract. During grinding or sanding, metal dust and debris can cause eye and skin injuries if safety glasses and protective clothing are not used.

In addition, the risk of accidents due to equipment failure or improper operation is also a danger, which can lead to serious injuries. Failure to follow safety procedures and shortcomings in the use of protective equipment can increase the risk of accidents. Therefore, strict adherence to safety regulations and regular equipment checks are very important to protect the health and safety of workers in the surface treatment stage.

3. Causes of Workplace Accidents during Surface Treatment

Workplace accidents during the surface treatment of handheld metal tools often stem from various causes. One of the main causes is a lack of compliance with safety procedures. For example, not using full personal protective equipment such as gloves, safety glasses, and masks can increase the risk of chemical burns or inhaling toxic fumes from paint coatings, chrome plating solutions. Failure to follow hygiene and surface preparation procedures can also lead to accidents such as slips or fires due to the accumulation of flammable liquids.

Furthermore, the failure or improper operation of surface treatment equipment such as spray paint machines or plating equipment can also cause serious accidents. Not regularly maintaining and inspecting the equipment can lead to incidents such as chemical leaks or mechanical failures.

In addition, a lack of training or insufficient knowledge of treatment processes and chemical management also increases the risk of accidents.

Therefore, maintaining safety measures, regular equipment maintenance, and thorough training for employees are necessary to minimize risks and protect occupational safety in the surface treatment stage.

4. Measures to Prevent Workplace Accidents during Surface Treatment

To prevent workplace accidents during the surface treatment of handheld metal tools, implementing safety measures is extremely important. First, workers need to be fully trained on safe work procedures, especially how to use and maintain surface treatment equipment such as spray paint machines and chrome plating equipment. The full use of personal protective equipment, including gloves, safety glasses, masks, and chemical-resistant clothing, helps protect the body from risks such as chemical burns and inhaling toxic fumes.

Surface treatment areas need to be well-ventilated to reduce the risk of exposure to toxic fumes and metal dust. At the same time, maintaining a clean work environment, including promptly cleaning up flammable liquids or metal dust, helps prevent incidents such as slips or fires. Regular inspection and maintenance of surface treatment equipment is also an important part to ensure the equipment operates effectively and safely.

In addition, it is necessary to establish and adhere to regulations and guidelines for the safe handling and storage of chemicals, while also implementing fire prevention measures in case of an incident. The full implementation of these measures not only helps protect the health and safety of workers but also improves product quality and work efficiency.

Complete the occupational safety training course to be issued an occupational safety card by the safety training center to complete your work records as required by regulations.

5. Occupational Safety Regulations for Surface Treatment

When performing surface treatment stages such as painting, chrome plating, or rust prevention, compliance with occupational safety regulations is very important to protect workers’ health and ensure safety in the workplace. First, workers must be trained on the treatment process and specific safety measures related to each type of chemical and equipment used.

Workers must use full personal protective equipment such as chemical-resistant gloves, safety glasses, and masks to minimize exposure to toxic chemicals and fumes. Work areas must be equipped with an effective ventilation system to remove toxic fumes and metal dust, while maintaining a clean environment to prevent hazards such as slips or fires.

Surface treatment equipment must be regularly inspected and maintained to ensure safe and effective operation. Regulations on chemical storage and handling must also be strictly followed, including the proper use and storage of chemicals to avoid leaks or chemical incidents.

Finally, there must be fire prevention measures and clear emergency response plans to be ready to handle dangerous situations that may occur. Compliance with these regulations not only helps protect workers’ health but also contributes to improving product quality and production efficiency.

6. Handling Emergency Workplace Accident Situations during Surface Treatment

When a workplace accident occurs in the surface treatment stage such as painting, chrome plating, or rust prevention, quick and effective handling is very important to minimize damage and protect workers’ health. First, as soon as an incident is detected, the first step is to ensure the safety of the affected worker by immediately stopping work and turning off related equipment. For accidents involving chemicals, the worker should be removed from the contaminated area and the chemical washed off the body as soon as possible with clean water.

If there is a fire or explosion, appropriate fire-fighting equipment must be used and the fire department immediately notified. In case of serious injury, the worker should receive timely first aid and be taken to the nearest medical facility for specialized treatment. At the same time, it is necessary to report the incident according to company and regulatory agency rules, to investigate the cause and improve safety measures.

After the incident, it is very important to review work processes and equipment to determine the cause and prevent similar incidents in the future. The evaluation and updating of safety regulations should also be carried out to enhance the effectiveness of workplace accident prevention and ensure a safer work environment.