Occupational Safety Training for Steel Sheet Manufacturing

1. Overview of Steel Sheets

a. What are Steel Sheets?

• Steel roofing sheets (also called corrugated steel roofs) are materials used to cover and protect buildings, houses, warehouses, factories, restaurants, schools, hospitals, industrial parks, farms, and other constructions from external weather elements such as rain, sun, wind, snow, and ice.
• Steel roofing sheets are usually made from galvanized steel, cold-rolled steel, color-coated steel, aluminum-zinc steel, and other materials, but galvanized steel is the most commonly used in the construction industry. They offer many advantages such as durability, aesthetics, light weight, easy installation, and lower cost compared to other materials.
• However, using steel roofing sheets also requires safety precautions during installation and use to prevent accidents such as falls from height, slips, trips, and injuries. It is necessary to fully comply with occupational safety regulations and use protective equipment correctly when working with steel sheets.

b. Machinery for Steel Sheet Manufacturing

The machinery used in steel sheet manufacturing includes:

• Rolling machine: Used to roll steel sheets into thick or thin sheets with different widths and thicknesses. Rolling machines are typically used to manufacture roofing sheets for construction projects.
• Cutting machine: Used to cut steel sheets into pieces of various sizes and shapes to meet customer requirements. Cutting machines are commonly used to produce roofing sheet pieces for construction projects.
• Welding machine: Used to weld steel sheet pieces together to form larger parts or sheets. Welding machines are used to manufacture roofing components for buildings.
• Bending machine: Used to bend steel sheets into different shapes according to design requirements. Bending machines are used to produce curved roofing sheets or roofing accessories.
• Pressing machine: Used to press steel sheets into different shapes to match design specifications. Pressing machines are used to manufacture roofing accessories for construction projects.

c. Notable Steel Sheet Manufacturers in Vietnam

Some prominent steel sheet manufacturers in Vietnam include:

• Ton Dong A: One of the leading companies in galvanized and cold-rolled steel manufacturing in Vietnam. Established in 1995, headquartered in Hanoi.
• Hoa Sen Group: A large steel sheet manufacturing group in Vietnam, established in 2001, headquartered in Ho Chi Minh City, operating in steel production and construction sectors.
• Nam Kim Steel: One of the top steel sheet manufacturers in Vietnam, established in 2002, headquartered in Ho Chi Minh City, operating in steel production and trading.
• Ton Hoa Sen: A steel sheet company established in 2013, headquartered in Binh Duong. Supplies galvanized and cold-rolled steel sheets for construction and automobile manufacturing.
• Ton Dong Nai: A steel sheet company headquartered in Dong Nai province, specializing in cold-rolled, galvanized, and cold-formed steel for construction and automobile manufacturing.

d. Specific Jobs in a Steel Sheet Manufacturing Factory

Group 1

• Executive director, deputy director, department heads in the steel sheet manufacturing factory.

Group 2

• Safety officer: manages safety in the factory, designs safety procedures, supervises and ensures staff compliance with safe working processes.

Group 3

• Cleaning and polishing: removes impurities from steel sheets to prepare surfaces for coating or painting.
• Cutting: sheets are cut to required sizes and thicknesses for construction or manufacturing purposes.
• Coating/plating: applies protective layers to prevent corrosion. Galvanized sheets are dipped in molten zinc, while aluminum-zinc alloy sheets (AZ) use electrochemical plating technology.
• Painting: steel sheets may be painted to create additional corrosion protection, applied by spraying or rolling.
• Packing and transportation: after production and quality inspection, sheets are packaged and transported to usage sites.

Group 4

• Office, service, sales, and marketing roles.
• Production management, quality management, HR management, material management, finance and accounting.
• Research and development of new products, product design, and packaging.

2. Overview of Occupational Safety Training for Steel Sheet Manufacturing

In this article, we focus on Group 3 because Group 3 directly participates in manufacturing and faces the highest occupational safety risks. For other groups, see here.

a. What is Group 3 Occupational Safety Training?

• Group 3 occupational safety training equips workers with awareness on how to prevent workplace accidents.
• The training helps workers identify and avoid hazards, reducing risks of accidents during work.

REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICE

b. Training Duration

Initial Safety Training

• Total training duration is at least 24 hours, including testing time.
• 8 hours of theory on occupational safety policies and laws
• 8 hours of theory on basic occupational safety knowledge
• 4 hours of theory on specialized training content
• 2 hours of practical exercises on specialized content
• 2 hours of final theoretical test

Training centers schedule multiple sessions depending on workers’ availability. Typically, 6 sessions over 3 days are arranged, provided the manufacturing company allocates continuous training time.

Periodic Safety Training

• Before the occupational safety card expires, workers must undergo periodic safety training, with periodic training duration at least 50% of the initial training duration.

Explanation: The total periodic training duration is at least 12 hours, including testing. After completing the periodic training and passing the test, workers receive a renewed occupational safety card.

c. Training Content

See more training content of the 6 groups

d. Occupational Safety Card

After completing the occupational safety training and passing the test, workers will be issued a Group 3 occupational safety card (commonly called occupational safety certificate).

The card shows full name, date of birth, job, and workplace, as well as training duration, red stamp, and signature confirming completion.

According to Clause 2 of Article 24, Decree 44/2016/ND-CP, there are 2 cases:

• If an employment contract exists, the employer must sign and stamp the card after the worker completes training and passes the test.
• If the worker is freelance or temporary without a contract, the training unit must sign and stamp the card after completion and passing the test.

3. Identifying Hazards Affecting Workers in Factory Manufacturing of Steel Sheets

The hazards affecting workers in the factory manufacturing of steel sheets include:

• Steel sheet manufacturing often involves the use of equipment and machinery operating in environments with gases and flammable liquids. Therefore, the risk of fire and explosion can always occur during manufacturing.
• Tasks during steel sheet manufacturing such as cutting, grinding, pressing, and welding can cause accidents like cuts on hands, burns, or eye injuries due to dust or other materials.
• Steel sheet manufacturing can cause environmental pollution due to the use of chemicals and toxic substances during the manufacturing process.
• Using large machinery and equipment in steel sheet manufacturing can generate noise and vibrations, affecting workers’ health.
• Materials used in steel sheet manufacturing during cutting, grinding, and welding can release dust and toxic fumes, posing health risks to workers.
• Equipment and machinery in a factory producing steel sheets may create fall hazards if not properly maintained and regularly inspected.
• If electrical equipment in the factory is not regularly maintained, sufficiently insulated, or waterproofed, it can pose the risk of electric shock to workers during manufacturing.

4. Common Occupational Accidents for Workers in Steel Sheet Manufacturing

Common occupational accidents in steel sheet manufacturing include:

• Fire and explosion accidents: Steel sheets are produced through heating, rolling, and thermal processes, so the risk of fire and explosion in the factory is very high. Chemicals used in steel sheet manufacturing, such as oil, gas, solvents, and other liquids, also increase the risk of fire and explosion.
• Injury accidents: Steel materials are moved and transported during manufacturing. If not careful, accidents can occur when they collide or fall on workers. Additionally, operating steel sheet manufacturing machinery also carries a risk of injury.
• Health hazards: The steel sheet manufacturing process often produces dust and toxic fumes that can harm workers’ health, especially if they do not wear sufficient personal protective equipment.
• Fall accidents: Activities such as climbing on equipment or moving steel sheets can lead to falls, especially when workers do not wear proper protective gear or follow occupational safety regulations.
• Piercing or collision accidents: During manufacturing, moving machinery and materials without caution can lead to piercing or collision accidents, especially if workers do not wear protective gear and follow safety rules.

5. Safety Measures When Participating in Steel Sheet Manufacturing

To ensure workers’ safety during steel sheet manufacturing, the following measures should be implemented:

• Training: Provide workers with complete knowledge and skills before starting steel sheet manufacturing tasks.
• Use of protective equipment: Ensure all machinery and equipment are equipped with protective devices, such as gloves, safety glasses, masks, safety belts, etc.
• Equipment maintenance: Ensure all machinery and equipment are periodically maintained and inspected to guarantee safe and efficient operation.
• Safety inspections: Conduct regular safety inspections to detect and address safety and health issues for workers.
• Applying occupational safety regulations: Comply with state occupational safety regulations and specific company rules to protect workers’ safety and health.
• Adjusting transportation methods: Adjust transportation means to ensure physical safety and a safe working environment for workers.
• Creating a safe workspace: Develop a safe and organized working environment, including arranging machinery and equipment to ensure workers’ comfort and safety.
• Regularly conducting occupational environmental monitoring in factories, collecting and analyzing harmful factors, and adjusting to reduce hazards to prevent occupational diseases for workers.

6. Benefits of Occupational Safety Training in Steel Sheet Manufacturing

An Toan Nam Viet provides your business with the following benefits upon completing occupational safety training courses according to Decree 44/2016/NĐ – CP on Occupational Safety and Hygiene for companies and factories.

• Workers can identify potential occupational hazards and take preventive measures to avoid accidents.
• Your business can establish risk prevention measures in manufacturing, operation, and maintenance processes.
• Minimizes costs associated with occupational safety incidents.
• Ensures uninterrupted production, increasing labor productivity and product quality.
• Compliance with occupational safety laws, avoiding legal risks.
• Builds reputation and professionalism, enhancing your brand value.

An Toan Nam Viet training courses are solutions to prevent external hazards affecting individuals, helping them avoid injuries or even fatalities.

REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICE

7. Customer Feedback After Completing Steel Sheet Manufacturing Safety Training

An Toan Nam Viet has many years of experience accompanying businesses across Vietnam, particularly in the southern provinces. This responsibility is invaluable to An Toan Nam Viet, which is why our Occupational Safety Training is increasingly professional. Our growth is motivated by positive feedback and constructive suggestions from our business partners. Below are testimonials from partners we have served.

KOSIA E&C COMPANY LIMITED

“I am very satisfied with An Toan Nam Viet’s safety training service. The teaching quality meets our standards, helping our company reduce issues and allowing us to focus more on our expertise.”

Lee Ki Hwa / General Director

Bac Nam E&C Investment and Construction Joint Stock Company

“My first experience with An Toan Nam Viet surprised me with 24/7 support from consultants. Class organization was fast and convenient for our company. Thank you very much for the service!”

Nguyen Thanh Binh / Director

Hoa Dat Construction and Trading Joint Stock Company

“Nam Viet’s service has greatly helped us simplify occupational safety and complete safety documentation efficiently. The consultants were attentive and timely. Five stars for Nam Viet.”

Truong Ba Ngoc Minh / Chairman of the Board

See more customer interviews after using An Toan Nam Viet services

8. An Toan Nam Viet’s Occupational Safety Training Capability

An Toan Nam Viet is a reputable and high-quality occupational safety training center in Vietnam. Training sessions are conducted continuously at factories, manufacturing plants, or construction sites nationwide (all 63 provinces in Vietnam).

REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICE

Occupational Safety Training License

• An Toan Nam Viet has been inspected and certified by the Department of Occupational Safety of the Ministry of Labor, Invalids and Social Affairs, granting certification for occupational safety and hygiene training, further strengthening our training capacity.

Training Materials and Lectures

• Before being included in Occupational Safety Training courses, materials are reviewed to ensure accurate and effective knowledge delivery.
• Our instructors’ teaching methods are standardized according to An Toan Nam Viet guidelines, developed by experts in occupational safety and hygiene to maximize learners’ knowledge absorption.

Facilities

• Controlling classroom factors affecting training increases teaching efficiency and knowledge retention.
• Our training facilities provide spacious classrooms with standard lighting, equipment, and training tools.

9. Nationwide Reputable Occupational Safety Training Center

At An Toan Nam Viet, occupational safety training is our top priority. We aim to equip workers with knowledge to protect themselves, contributing to national development.

We meticulously prepare all tools, equipment, teaching materials, documents, sound, and lighting to ensure effective training.

Our instructors are experienced specialists, with research on hazard identification across all industries and ways to prevent them. Lessons are practical, engaging, and easy for workers to understand, following Decree 44/2016/NĐ-CP.

Our training center proudly provides professional and reputable occupational safety training with these advantages:

• Competitive training costs while ensuring high quality.
• Flexible training schedules aligned with company manufacturing.
• Quick certification processing compliant with the law.
• Experienced instructors with years in the field.
• Controlled classrooms enhance teaching efficiency and knowledge absorption.
• Lessons tailored to corporate occupational safety requirements.
• An Toan Nam Viet works diligently and professionally to support clients promptly and accurately.

10. Additional References for Occupational Safety Training in Steel Sheet Manufacturing

• Occupational Safety Materials for Steel Sheet (Corrugated Iron) Manufacturing
• Occupational Safety Training Materials Set
• Occupational Safety Test Set
• Occupational Safety Quiz for Steel Sheet (Corrugated Iron) Manufacturing
• Slides for Occupational Safety Training in Steel Sheet (Corrugated Iron) Manufacturing