Occupational safety training for electric motor manufacturing

1. Overview of electric motors

a. What is an electric motor?

• An electric motor is a rotating electrical device used to convert electrical energy into mechanical energy for use in machinery systems, equipment, and other industrial applications. It works by using the thrust of magnetic fields created from electric current flowing through the coils in the motor to generate rotational motion.
• There are many different types of electric motors, including alternating current (AC) motors, asynchronous motors, synchronous motors, stepper motors, and servo motors. Each type of electric motor has its own applications and is used in many different industries, including manufacturing, transportation, agriculture, healthcare, and more.

b. Types of machinery for electric motor manufacturing

Common types of machinery for electric motor manufacturing include:

• Metal processing machines: Used to process mechanical parts of the motor such as the housing, shaft, bearings, rotor, stator, etc.
• Casting machines: Used to cast motor parts such as the motor housing, bearings, etc.
• Welding machines: Used to weld metal parts of the motor such as the housing, rotor, stator, etc.
• Plating machines: Used to plate parts of the motor such as the motor housing, rotor, stator, etc.
• Testing machines: Used to test the quality and reliability of parts and complete motors.
• Grinding machines: Used to grind old parts and recycle them for reuse in electric motor manufacturing.
• Cutting machines: Used to cut metal parts of the motor.
• Drilling machines: Used to drill holes on metal parts of the motor.
• Balancing machines: Used to balance motor parts such as the rotor, stator, bearings, etc.
• Pressing machines: Used to press metal parts of the motor.

c. Electric motor manufacturing businesses in Vietnam

There are many electric motor manufacturing businesses in Vietnam, here are some typical ones:

• Vietnam Electrical Equipment Joint Stock Company (VEAM Motor): A leading company in electric motor manufacturing in Vietnam, established in 1976, headquartered in Hanoi.
• Hoa Phat Electric Appliance Company Limited (Hoaphat Electric): A large electric motor manufacturing company in Vietnam, established in 2008, headquartered in Hanoi.
• A Chau Electrical and Refrigeration Company Limited (ACHAU Electric): A business specializing in manufacturing small and medium capacity electric motors, headquartered in Hanoi.
• Phu Thinh Electric Appliance Joint Stock Company (Phuthinh Electric): A reputable and quality electric motor manufacturing company in Vietnam, established in 2003, headquartered in Hanoi.
• Minh Ngoc Industrial Electrical Company Limited (Minh Ngoc Electric): A professional electric motor manufacturing business, headquartered in Ho Chi Minh City.
• Quang Vinh Electrical Equipment Joint Stock Company (Quang Vinh Electric): An electric motor manufacturing company in Vietnam, headquartered in Ho Chi Minh City.
• Hoang Quan Electrical Equipment Company Limited (Hoang Quan Electric): A business manufacturing electric motors of various sizes and capacities, headquartered in Ho Chi Minh City.

The above are just some typical electric motor manufacturing businesses in Vietnam; there are many other businesses also operating in this field.

d. Specific jobs in an electric motor manufacturing factory

Group 1

• Executive director, deputy executive director, department head in an electric motor manufacturing factory.

Group 2

• Safety officer: manages safety in the factory, designs safety procedures, supervises and urges employees to comply with safe work procedures.

Group 3

• Purchasing and transportation: The purchasing department will be responsible for sourcing and purchasing necessary components, equipment, and materials for electric motor manufacturing. These materials will then be transported to the electric motor manufacturing factory.
• Manufacturing and assembly: Workers will proceed with manufacturing components, assembling parts of the electric motor, and performing quality inspection and control processes for the motor.
• Inspection and testing: Electric motors will be inspected and tested to ensure they function correctly and meet performance and safety standards.
• Packaging and delivery: After the manufacturing and inspection process is completed, electric motors will be packaged and shipped to customers or distribution agents.
• Maintenance and repair: Technicians will perform regular maintenance and repair on damaged or malfunctioning electric motors.

Group 4

• Office jobs, services, sales, marketing.
• Market research and marketing: Market research and marketing staff will be responsible for researching and developing marketing strategies to promote electric motor products to potential customers.
• Design and research: Engineers and R&D staff will design and develop new electric motor models or improve existing ones.

2. Overview of occupational safety training for electric motor manufacturing

Within the scope of this article, we focus on issues related to group 3, because group 3 is the group directly involved in the manufacturing process, bearing the highest risk of occupational safety. Refer to other groups here

a. What is group 3 occupational safety training?

• Occupational safety training for group 3 are training sessions that equip workers with awareness of how to prevent labor accidents.
• The occupational safety training course will help workers recognize and prevent dangers, and limit the risks of labor accidents while working.

REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICE

b. Training time

First-time safety training time

• The total training time is at least 24 hours, including the inspection time.
• 8 hours of theoretical study on the policy and legal system on occupational safety and hygiene
• 8 hours of theoretical study on basic knowledge of occupational safety and hygiene
• 4 hours of theoretical study on specialized training content
• 2 hours of practical study on specialized training content
• 2 hours of theoretical inspection at the end of the training course

The safety training center will allocate the time into many training sessions depending on the time arrangement for employees. But usually, there will be 6 training sessions, the course will take place for 3 days, on the condition that the manufacturing business can arrange continuous learning time.

Periodic safety training time

• Before the occupational safety card expires, if the employee wants to be re-issued, they must undergo a periodic occupational safety training course, with the periodic safety training time being at least 50% of the first-time safety training time.

Explanation: the total periodic occupational safety training time is at least 12 hours, including the inspection time. After completing the periodic training course and passing the test, the employee will be re-issued, or have their occupational safety card renewed.

c. Content of the training course

See more training content of 6 groups

d. Occupational safety card

After completing the occupational safety training course and at the same time passing the test, the employee will be issued an occupational safety card (in practice, it is often called a group 3 occupational safety certificate).

In which, the group 3 safety card will clearly show information such as: full name, date of birth, job and specific working environment. At the same time, there is also the training time, red stamp and signature confirming the completion of the training course.

According to the regulations on issuing safety cards specified in clause 2 article 24 of decree 44/2016/ND-CP, it is divided into 2 cases:

• In the case that the employer and the employee have a labor contract with each other, the employer must sign, stamp and affix a seal on the safety card for the trained person in group 3 after completing the training course from the occupational safety training unit, and at the same time passing the test.
• In the case of freelance, seasonal employees, who do not have a labor contract, the training unit must sign, stamp and affix a seal on the safety card for the employee after completing the training course from the occupational safety training unit, and at the same time passing the test.

3. Recognizing dangers affecting workers when manufacturing electric motors

During the electric motor manufacturing process, workers can encounter many potential dangers. Some dangers affecting workers during the electric motor manufacturing process may include:

• This is one of the main dangers in the electric motor manufacturing process, so workers must be trained and implement safety measures to avoid electric shock.
• Machinery for electric motor manufacturing often has to operate in a high-temperature environment, posing a risk of fire, explosion, and burns.
• Machinery for electric motor manufacturing often generates loud noise, which affects the health of workers.
• Toxic substances and dust can be generated during the electric motor manufacturing process, posing a danger to the health of workers.
• The details and parts in the electric motor manufacturing process are often very heavy and bulky, which can cause labor accidents if not transported and used correctly.
• In the process of electric motor manufacturing, product loss can occur due to various reasons, causing damage to the company and posing a danger to the health of workers.

4. Types of labor accidents that often occur to workers when manufacturing electric motors

In the process of electric motor manufacturing, labor accidents often occur such as:

• Accidents due to machinery: Such as being stuck, crushed, stabbed, cut, or injured when operating, maintaining, or repairing electric motor manufacturing equipment.
• Chemical accidents: Such as burns or inhalation of toxic chemicals during the production, storage, use, and preservation of chemicals used in the electric motor manufacturing process.
• Electrical accidents: Such as electric shock, electric shock, or fire and explosion when working with electrical equipment, circuits, or electronic devices.
• Other labor accidents: Such as tripping, falling, falling from a height, or being injured when moving heavy objects or using tools and machinery in the electric motor manufacturing process.

5. Safety measures when participating in electric motor manufacturing

Safety measures when participating in electric motor manufacturing include:

• Ensure occupational hygiene: Enhance occupational hygiene and use protective equipment such as masks, helmets, gloves, safety glasses, and safety shoes to minimize the risk of poisoning and labor accidents.
• Improve workers’ knowledge and skills: Provide workers with training courses on occupational safety, use of safety equipment, and a thorough understanding of safety procedures and regulations.
• Perform periodic equipment maintenance and inspection: Periodically check equipment to detect technical faults and damage, and ensure that equipment is properly maintained and cleaned, thereby reducing incidents and accidents during manufacturing.
• Use safety equipment: Safety equipment such as explosion-proof systems, warning systems, electrical safety systems, etc., are used to minimize risks in the manufacturing process.
• Monitor and evaluate safety: Have experts monitor the manufacturing process, assess the level of safety, and provide solutions if necessary to minimize potential risks and incidents.
• Ensure that occupational safety regulations are complied with: Occupational safety regulations are established to ensure the safety of workers and electric motors. Therefore, ensuring that the regulations are fully complied with and implemented is very important.
• Periodically organize occupational environment monitoring in manufacturing factories and enterprises, collect and analyze harmful factors to employees, thereby adjusting to reduce the level of harm to prevent occupational diseases for them.

6. Benefits of occupational safety training for electric motor manufacturing

An Toan Nam Viet provides your business with great benefits after completing occupational safety training courses according to the provisions of Decree 44/2016/ND – CP on occupational safety and hygiene work, Companies, enterprises, businesses.

• Employees can identify potential risks of labor accidents and take preventive measures to avoid labor accidents.
• Your Business can establish risk prevention measures in the manufacturing, operation and maintenance process.
• Minimize costs when occupational safety risks occur.
• Uninterrupted manufacturing will help increase labor productivity and product quality.
• Comply with occupational safety laws, avoiding legal risks.
• Create prestige and professionalism in all aspects, thereby enhancing the brand for your business.

An Toan Nam Viet’s training courses are a solution to prevent and combat external factors from affecting each individual so that they can avoid danger that can lead to injury or, more seriously, death.

REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICE

7. Customer feedback after completing the occupational safety training course for electric motor manufacturing

An Toan Nam Viet has many years of experience in the mission of accompanying many businesses in Vietnam in general and in the southern provinces in particular. And that responsibility is something extremely precious to An Toan Nam Viet, which is why An Toan Nam Viet’s Occupational Safety Training work is increasingly focused on becoming more professional. And the motivation for An Toan Nam Viet to grow strong today comes from the positive feedback and suggestions from businesses. Below are the feedbacks from our partners that we have served.

KOSIA E&C CO., LTD

“I am very satisfied with An Toan Nam Viet’s safety training service, the teaching quality meets the standards we set. It helps our company to handle one less problem, so we can focus on our expertise more.”

Lee Ki Hwa / General Director

BAC NAM E&C INVESTMENT AND CONSTRUCTION JOINT STOCK COMPANY

“The first time I used An Toan Nam Viet’s service, I was very surprised by the enthusiastic 24/7 support of the team of consultants. The class organization was very quick and convenient for our company, thank you very much for An Toan Nam Viet’s service!”

Nguyen Thanh Binh / Director

HOA DAT CONSTRUCTION AND TRADING JOINT STOCK COMPANY

“An Toan Nam Viet’s service has helped us a lot in simplifying occupational safety and the work of completing safety dossiers for the working process. The team of consultants is enthusiastic and timely in answering our questions. 5 stars for An Toan Nam Viet”

Truong Ba Ngoc Minh / Chairman of the Board of Directors

See more customer interviews after using An Toan Nam Viet’s service

8. Occupational Safety Training Competence of An Toan Nam Viet

An Toan Nam Viet is a reputable and high-quality occupational safety training center in Vietnam today. With occupational safety training sessions continuously taking place at manufacturing workshops, factories or construction sites across the country (63 provinces and cities in Vietnam).

REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICE

License for occupational safety training

• An Toan Nam Viet has been inspected and licensed by the Department of Labor Safety of the Ministry of Labor – Invalids and Social Affairs to be eligible to operate occupational safety and hygiene training. This further strengthens our capacity to operate occupational safety training.

Documents and lectures

• Before occupational safety training materials are put into occupational safety training courses, they are reviewed and censored to ensure that the lectures are always correct in terms of knowledge and effective when applied.
• The teaching method of the lecturers is synchronized according to the teaching standards of An Toan Nam Viet, which is a method that experts in the field of occupational safety and hygiene training have researched and summarized during the teaching process to bring the highest knowledge acquisition efficiency to students.

Facilities

• Controlling factors in the classroom that affect the training process will increase teaching efficiency and the effectiveness of students’ knowledge acquisition.
• Our training course support facilities always arrange spacious classrooms that meet standards for area, lighting, training equipment, etc.

9. Reputable and high-quality safety training center nationwide

At An Toan Nam Viet, we always prioritize the professional dedication to occupational safety training. For us, imparting knowledge of self-protection to workers so they can have a safe journey on their way to making a living is contributing to building the country.

To ensure effective training, we prepare carefully and meticulously every little detail, even the smallest. From preparing tools, equipment, teaching equipment to lesson plans, documents, sound, and lighting.

Our occupational safety training lecturers are experts with many years of experience in the field. They even have research projects identifying hazards in all occupations and how to prevent them.

The lecturers’ lectures are summarized from practice and conveyed in a vivid, easy-to-imagine way to workers. These factors help workers feel comfortable during the learning process and absorb our teaching knowledge well. Of course, the conveyed knowledge always closely follows decree 44/2016/ND-CP.

From there, they grasp many measures to prevent dangers and how to protect themselves. At the same time, they also apply them in the most appropriate way in their actual work.

Our safety training center is proud to be a unit providing reputable and professional occupational safety training services with the following advantages:

• Competitive training costs but training quality is still guaranteed.
• The training schedule is flexible with the manufacturing situation of the Company and enterprise.
• The procedure for occupational safety training certification documents is fast and in accordance with the law.
• The training lecturers are people with many years of experience in the profession.
• The classroom is controlled for factors affecting the training process to increase teaching efficiency and the effectiveness of students’ knowledge acquisition.
• The lectures are compiled to be suitable for occupational safety work at businesses.
• An Toan Nam Viet works with dedication and professionalism to support customers accurately and quickly.

10. Reference more occupational safety training documents for electric motor manufacturing

• Occupational safety documents for electric motor manufacturing
• Set of occupational safety training documents
• Set of occupational safety training test questions
• Multiple-choice test on occupational safety for electric motor manufacturing
• Lecture slides for occupational safety training for electric motor manufacturing