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Explore the occupational safety guide for operating concrete pump trucks to ensure a safe and effective work environment. This document provides precise and detailed instructions on the necessary safety measures for those working in the construction industry, helping to minimize the risk of accidents and protect the health of all employees.

Table of Contents

PART I: CURRENT STATE OF SAFETY FOR WORK RELATED TO CONCRETE PUMP TRUCKS

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some occupational accidents when operating concrete pump trucks

Operating a concrete pump truck is a task that requires a high level of attention and skill from drivers and workers. However, a number of serious accidents have occurred during the operation of these vehicles, causing danger to the driver, surrounding workers, and property. Below are some examples of common accidents when operating concrete pump trucks:

Collision with other structures or equipment: When moving a concrete pump truck, the driver may face the risk of colliding with structures, such as utility poles, walls, or other construction equipment. This can happen due to a lack of attention, miscalculation, or non-ideal working conditions.
Falling from height: Workers on a concrete pump truck can be in danger if they do not fully comply with safety rules when working at height. This risk may include falling from the ground level, from a lift, or from the work platforms on the concrete pump truck.
Accidents with the concrete boom: During operation, the concrete boom may malfunction, causing an accident for the driver and workers. The incident may be due to mechanical failure, technical error, or improper use.
Lack of safety during transport and setup: When moving a concrete pump truck or carrying out the setup process at a construction site, failure to comply with safety rules can lead to serious accidents, including traffic collisions or equipment damage.
Accidents with other materials and equipment: During the concrete pumping process, accidents related to materials or equipment can occur, including falling materials, loss of control of the pump hose, or failure of equipment parts.

These accidents are a testament to the importance of adhering to safety rules, adequate training, and a high degree of attention when operating a concrete pump truck. Implementing appropriate safety measures is necessary to minimize the risk of accidents and to protect the health and lives of workers and those around them.

PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN OPERATING CONCRETE PUMP TRUCKS

I. Introduction

A. Overview of the importance of occupational safety when operating concrete pump trucks

Occupational safety is an undeniable factor in all industrial activities, especially when operating vehicles like concrete pump trucks. Adhering to safety rules and measures not only protects the health and lives of workers but also ensures the stability and efficiency of the work.

When operating a concrete pump truck, employees face many risks and challenges, including collisions, falls from height, accidents with the concrete boom, and other dangers. Applying safety measures, such as adequate training, use of protective equipment, and adherence to safety procedures, helps to minimize the risk of accidents and to protect employees from potential dangers.

Besides, maintaining a safe working environment also plays an important role in enhancing the morale and professionalism of employees. Attention to occupational safety is not only an individual’s responsibility but also a commitment of the business in building a safe and sustainable work environment.

B. Important safety protocols and regulations when operating concrete pump trucks

Adhering to safety protocols and regulations is a key factor in minimizing the risk of accidents when operating a concrete pump truck. First, ensuring that all drivers and workers are fully trained on the use of the equipment and safety procedures is extremely important. Training not only helps them to clearly understand the potential risks but also helps them to know how to respond in an emergency.

In addition, regular inspection and maintenance of the equipment on the concrete pump truck is also an important part of the safety process. Conducting regular technical checks helps to detect technical problems early and to avoid unwanted incidents during operation.

Furthermore, adherence to traffic regulations and occupational safety during movement and operation also plays an important role. This includes using signs, applying safe driving techniques, and adhering to speed limits to ensure the safety of everyone on the road.

II. Components and Functions of Concrete Pump Trucks

A. The different components of concrete pump trucks

Concrete pump trucks consist of many different components, each playing an important role in the process of operating and pumping concrete. One of the main components of a concrete pump truck is the concrete hopper, which contains and transports concrete from the production plant to the construction site.

The next component is the pumping system, consisting of parts such as pistons, valves, and pipes, which helps to pump concrete from the hopper out and deliver it to the required location on the site. The pumping system needs to be regularly maintained and inspected to ensure efficient and safe operation.

In addition, a concrete pump truck also has a steering and control system, including a steering wheel, accelerator pedal, and gearbox, which helps the driver to control the vehicle’s movement and to perform concrete pumping operations accurately and safely.

Finally, the boom system is an important part of a concrete pump truck, helping to lift and move the pump hose to the required position for pumping concrete. This system needs to be operated and inspected regularly to ensure safety and efficiency during use.

B. Structure and operating principle of concrete pump trucks

Concrete pump trucks are an important part of the construction industry, helping to transport and pump concrete from production plants to construction projects. The structure of a concrete pump truck usually consists of three main parts: the concrete hopper, the pumping system, and the boom system.

The concrete hopper is where the concrete is contained and transported from the plant to the project. The hopper usually has a large capacity and is designed to hold a large amount of concrete safely and stably throughout the transportation process.

The pumping system is the heart of the concrete pump truck, including parts such as pistons, valves, and pipes. The operating principle of the pumping system is to use mechanical power to pump concrete from the hopper out and deliver it to the required location on the construction site.

The boom system is an important part of a concrete pump truck, helping to lift and move the pump hose to the required position for pumping concrete. This system needs to be controlled accurately to ensure that the concrete pumping is carried out effectively and safely.

C. Applications in the construction industry of concrete pump trucks

Concrete pump trucks are an important tool in the construction industry, widely used in construction projects such as high-rise buildings, bridges, hydroelectric dams, and infrastructure projects. One of the main applications of a concrete pump truck is to transport concrete from the production plant to the pumping points on the construction site quickly and efficiently.

In addition, concrete pump trucks are also used to deliver concrete to hard-to-reach or high-rise locations on a construction site. This helps to save time and effort compared to using traditional methods such as a concrete elevator or manual pumping.

Besides, concrete pump trucks can also be used to pump concrete into complex shapes and sizes, such as columns, walls, and special shapes on the site. This helps to improve the quality and accuracy of the construction project and to minimize incidents and errors during the construction process.

D. Risks associated with operating concrete pump trucks

Operating a concrete pump truck not only brings many benefits but also comes with risks and dangers. One of the biggest risks is traffic accidents, especially when traveling on public roads. Concrete pump trucks are often large and heavy, which increases the risk of collision or loss of control on the road.

In addition, operating in a construction environment can present many other risks such as falls from height, collisions with other structures or equipment, and accidents related to materials and equipment. These risks are particularly serious when operating vehicles that can be dangerous to both the driver and those working around.

Furthermore, accidents related to the concrete pumping system are also a significant concern. A problem with the pumping system can cause a loss of control of the pumped material and endanger workers as well as property and the surrounding environment.

III. Safety Inspection and Maintenance Before Operating Concrete Pump Trucks

A. Safety check before operating concrete pump trucks

Performing a safety check before operating a concrete pump truck is an important step to ensure that the vehicle operates safely and effectively. First, the driver needs to perform a general check of the vehicle’s condition, including checking the lights, horn, and other parameters on the dashboard, to ensure that the vehicle is operating correctly and safely on the road.

Next, checking the braking system is an important part of the safety check process. The driver needs to check the condition of the handbrake and footbrake, ensuring they are working effectively and without any problems during operation.

After that, the driver needs to check the concrete pumping system, including checking the pressure and flow of concrete in the system, ensuring that it is working correctly and without any problems during operation. If any issues are found, appropriate repair or maintenance measures should be taken before continuing operation.

Finally, checking the boom system is also an important part of the pre-operation safety check. The driver needs to ensure that the boom is operating accurately and safely, and that there are no issues related to loss of control or malfunction.

B. Guide to periodic maintenance of concrete pump trucks

Periodic maintenance is an important part of maintaining the performance and safety of a concrete pump truck. First, it is necessary to perform periodic inspection and maintenance of basic systems such as the engine system, braking system, steering system, and electrical system. This inspection helps to detect and repair technical problems before they become serious and pose a risk during operation.

In addition, checking and changing the engine oil, transmission oil, and other lubricants is also an important part of periodic maintenance. Periodic oil changes help to protect the mechanical parts and extend the life of the concrete pump truck.

Furthermore, it is necessary to inspect and maintain the concrete pumping systems, including the piston system, valves, and pipes. This inspection helps to ensure that the pumping system is operating effectively and safely, and to avoid incidents during operation.

IV. Safe Operating Procedure for Concrete Pump Trucks

A. Step-by-step guide on the safe operating procedure for concrete pump trucks

The safe operating procedure for a concrete pump truck includes basic steps that every driver should follow. First, before starting the vehicle, perform a general check of the vehicle’s condition including lights, horn, and the parameters on the dashboard to ensure the vehicle is operating correctly.

Next, ensure that the area around the vehicle is safe and clear before you begin operation. The driver needs to check if anyone is near the vehicle and ensure that there are no obstacles during movement.

After that, perform the preparatory steps before pumping concrete, including checking and maintaining the pumping system, preparing the hoses and the concrete pumping location on the site. Ensure that all equipment is working correctly and without any problems before you begin the concrete pumping process.

When you start pumping concrete, operate the vehicle carefully and slowly, ensuring that the concrete is pumped accurately to the required location on the site. At the same time, always pay attention to the surrounding environment and the condition of the pumping system to ensure safety during operation.

B. Emergency handling measures and incident response mechanisms when operating concrete pump trucks

During the operation of a concrete pump truck, emergency handling and incident response are extremely important to ensure the safety of both the driver and the surrounding workers. An important measure is to stop and ensure safety when any problem is detected, including stopping the operation of the pumping system and turning off the engine.

If there is a problem with the concrete pumping system, the driver needs to check immediately and identify the cause of the problem. In some cases, it may be necessary to perform minor repairs or to shut down the system completely if necessary to avoid major problems.

In addition, notifying and communicating with management and security agencies is extremely important in the event of serious incidents or when outside assistance is needed. This helps to ensure that response and support measures are available if needed.

V. Risk Assessment and Hazard Management when Operating Concrete Pump Trucks

A. Identifying potential risks and hazards in operating concrete pump trucks

During the operation of a concrete pump truck, there are many potential risks and hazards that the driver needs to identify to ensure the safety of everyone involved in the work. One of the common risks is the danger of collision with other objects on the construction site, including other vehicles and building structures.

In addition, there is a risk of falling from height when operating a concrete pump truck at high locations on a construction project. This is especially true when working on high-rise buildings or bridges. The driver must always be vigilant and follow safety rules to avoid accidents.

The concrete pumping system also poses a risk to workers, including the risk of getting caught or electrocuted when working near electrical equipment. At the same time, the pumping system can also cause technical problems such as leaks or loss of control, requiring immediate intervention to avoid an accident.

B. Effective hazard prevention strategies when operating concrete pump trucks

1. Regular inspection and maintenance of concrete pump trucks for safe operation

Performing regular inspection and maintenance is an important part of ensuring safety when operating a concrete pump truck. First, it is necessary to perform a general check of the vehicle’s condition, including checking the engine system, braking system, steering system, and electrical system. This inspection helps to detect and repair technical problems before they become serious and pose a risk during operation.

2. Adhere to occupational safety regulations for the safe operation of concrete pump trucks

To ensure that the operation of a concrete pump truck is safe, adherence to occupational safety regulations is extremely important. First, every driver and worker needs to be trained on safety rules and accident prevention measures before starting work.

Next, adherence to the regulations on the use of personal protective equipment is mandatory. This includes wearing a helmet, safety glasses, gloves, and other protective equipment when working near a concrete pump truck or when performing related tasks.

Besides, adherence to traffic safety regulations is also very important. Drivers need to obey the speed limit, work during specified working hours, and always pay attention to traffic signs and signals when moving the vehicle on the road.

3. Identify and mark the safe zone when operating concrete pump trucks

Identifying and marking the safe zone when operating a concrete pump truck is an important part of ensuring the safety of everyone in the work area. Before starting operations, it is necessary to identify safe locations for placing the concrete pump truck, ensuring that it does not cause an obstruction or danger to other construction activities.

Once a safe location has been identified, it is necessary to clearly mark the restricted or safe zones around the concrete pump truck. The use of signs, marking stakes, or brightly colored paint lines is an effective way to do this, helping everyone to recognize and stay away from hazardous areas.

In addition, informing everyone working around about the safe zone is important. The driver needs to communicate with and guide the workers and site supervisors about the safe zones and hazard prevention measures.

4. Use personal protective equipment when operating concrete pump trucks

The use of personal protective equipment is an important part of ensuring safety when operating a concrete pump truck. First and foremost is wearing a helmet, especially when working in an area with a risk of collision or falling objects. A helmet can help protect the head and minimize the risk of serious injury to the driver and workers.

In addition, wearing safety glasses is extremely important to protect the eyes from foreign objects flying into them during operation. This is especially important when performing tasks such as pumping concrete or working near construction materials.

For tasks that require direct contact with concrete or other chemicals, wearing protective gloves is mandatory. Gloves help protect the hands and skin from harmful substances and reduce the risk of injury.

5. Emergency procedure and response in case of an incident when operating concrete pump trucks

In the event of an incident while operating a concrete pump truck, an emergency procedure and response are extremely important to ensure the safety of everyone involved in the work process. First, when an incident is detected, the driver must stop immediately and ensure the safety of everyone around by notifying and guiding them out of the danger zone.

Next, it is necessary to assess the situation and determine the cause of the incident. The driver must inspect and assess the level of danger of the situation to decide on the next emergency measures. If possible, it is necessary to take minor repair measures to fix the incident and to prevent the situation from becoming more serious.

In the event of a more serious incident or one that cannot be fixed immediately, it is necessary to notify the management agency and request support from the fire department, ambulance, or police if necessary. At the same time, it is necessary to inform other relevant parties such as the site manager and other contractors so they can take safety measures and provide support according to regulations.

6. Participate in occupational safety courses when operating concrete pump trucks

Occupational safety and health training is not only a legal requirement but also a commitment to the safety and health of workers. It helps employees recognize and deal with risks and hazardous situations, thereby minimizing accidents, injuries, or fatalities in their daily work.

The risk of accidents is always present and can happen at any time in the work environment due to human error and the inability to foresee every situation. This emphasizes the need for occupational safety training and constant vigilance.

When participating in occupational safety training at An Toan Nam Viet Center, workers will be methodically trained from theory to real-life risk scenarios. Accordingly, there will be measures to identify and prevent occupational accident risks that may occur during work. After the training course, trainees will take occupational safety tests to obtain an occupational safety certificate. From there, workers will have a clear understanding of safety knowledge as well as valid certification for work.

VI. Factors Affecting Occupational Safety when Operating Concrete Pump Trucks

A. How weather conditions affect the operation of concrete pump trucks

Weather conditions can have a major impact on the operation of a concrete pump truck. In bad weather conditions such as heavy rain, snow, or strong winds, the work becomes more difficult and dangerous. Rain and snow can make the ground surface slippery, reducing the stability of the vehicle and increasing the risk of an accident.

In addition, temperature can also affect the operating performance of a concrete pump truck. In tropical weather conditions, high temperatures can increase the risk of overheating and cause technical problems for the vehicle’s cooling system and engine.

Conversely, in cold weather conditions, it is necessary to ensure that all of the vehicle’s systems are properly stored and maintained to avoid freezing or damage due to freezing.

B. How the working environment affects the operation of concrete pump trucks

The working environment has a significant impact on the operation of a concrete pump truck. First, environmental conditions such as humidity, dust, and air quality can affect the operating performance of the vehicle’s equipment and systems. In particular, in a work environment with a lot of dust and high humidity, there is a risk of damage to the vehicle’s mechanical and electronic parts.

Second, the working environment can also affect the health and work performance of the driver and workers. High temperatures, humidity, and other factors can cause fatigue and reduce concentration, affecting control and safety during operation.

Furthermore, the working environment can also affect the time and cost of construction projects. If working in a difficult environment, it can lead to an increase in the time and cost to complete the project due to the risks and difficulties in the work process.

C. How the technical condition of a concrete pump truck affects its operation

The technical condition of a concrete pump truck plays an important role in ensuring safety and efficiency when operating. First, the main systems such as the pumping system, steering system, braking system, and electrical system need to function correctly and stably. Any incident that occurs in these systems can cause danger and affect the vehicle’s control and safety.

In addition, regular maintenance and repair are also important to ensure that the vehicle is always in the best operating condition. If a concrete pump truck is not properly maintained, it can lead to breakdowns and incidents during operation, affecting work performance and causing a risk of accidents.

Finally, the age and quality of the parts also affect the vehicle’s operation. Old and damaged parts can cause incidents and reduce the vehicle’s work performance. Therefore, performing inspections and replacing old parts on time is very important to ensure the safety and performance of the concrete pump truck during operation.

D. How the safety knowledge and skills of the worker affect the operation of concrete pump trucks

The safety knowledge and skills of the worker play an important role in ensuring safety and efficiency when operating a concrete pump truck. First, the driver and workers need to have a solid knowledge of the safety rules when working near a concrete pump truck, including how to use personal protective equipment and accident prevention measures.

Furthermore, the skill of operating a concrete pump truck is also very important. The driver needs to have the skill to operate the vehicle safely and accurately, including the ability to control the vehicle in different terrain and environmental conditions, as well as the ability to work effectively in emergency situations.

Besides, communication and teamwork skills also play an important role in ensuring safety when operating the vehicle. The implementation of instructions and notifications clearly and effectively between the driver, workers, and other relevant parties is extremely important to avoid unwanted incidents and accidents.

VII. Occupational Safety Training on Skills for Safe Operation of Concrete Pump Trucks

A. Why operators of concrete pump trucks need to be trained in occupational safety

Operators of concrete pump trucks need to be trained in occupational safety for many important reasons. First, occupational safety training helps them to clearly understand the potential risks and dangers in the process of operating the vehicle and working around heavy equipment. Recognizing and assessing these risks helps them to prevent accidents and injuries to themselves and those working around them.

Second, occupational safety training provides operators with the necessary knowledge and skills to use personal protective equipment correctly. This includes ensuring that they wear the correct type of helmet, safety glasses, gloves, and safety shoes appropriate for their work environment, thereby minimizing the risk of injury.

Finally, occupational safety training helps to raise awareness of compliance with work safety regulations and procedures. They will know how to take safety measures, such as checking the vehicle before use, performing emergency procedures when necessary, and communicating effectively with colleagues to ensure everyone is working in a safe environment.

B. Where to get occupational safety training for operating concrete pump trucks?

An Toan Nam Viet is a reputable and high-quality occupational safety training center in Vietnam today. With occupational safety training sessions held continuously at production workshops, factories, or construction sites across the country (63 provinces in Vietnam).

To ensure the training is effective, An Toan Nam Viet prepares carefully and meticulously down to the smallest detail. From preparing tools, equipment, teaching aids to curriculum, materials, sound, and lighting.

The occupational safety training instructors at An Toan Nam Viet are experts with many years of experience in the field. They even have research projects identifying hazards in all industries and how to prevent them.

The instructors’ lectures are drawn from practice and conveyed in the most vivid and easy-to-understand way to the workers. These factors help workers feel comfortable during their study time and absorb the teaching knowledge well. Of course, the knowledge conveyed always closely follows Decree 44/2016/ND-CP. From there, they learn many measures to prevent hazards and how to protect themselves. At the same time, they also apply it most appropriately in their actual work.

VIII. The Significance of Occupational Safety in Operating Concrete Pump Trucks

A. The importance of maintaining occupational safety in operating concrete pump trucks

Maintaining occupational safety in the operation of a concrete pump truck is extremely important because it directly affects the health and lives of workers, as well as the safety of the project and the work environment. First, occupational safety helps to prevent accidents and injuries during operation, minimizing the risk of danger to the driver and surrounding workers.

Second, maintaining occupational safety also increases work efficiency and the quality of work. When the driver and workers can work in a safe environment, they will be more focused on their work, minimizing distraction and human error, and enhancing overall work performance.

Finally, maintaining occupational safety also helps to create a positive and supportive work environment, strengthening team spirit and cooperation within the work group. When everyone feels safe and respected in the work environment, they will feel happier and more willing to support each other in all situations.

B. Important safety measures to know before operating a concrete pump truck

Before operating a concrete pump truck, the driver needs to master a number of safety measures to ensure that all activities are carried out safely and effectively. The first is to thoroughly inspect the vehicle before use, including checking the pumping system, steering system, braking system, and all other parts to ensure they are working correctly.

The next is to ensure that everyone in the work area is informed and clear about the activities that are taking place. Establishing and marking a safe zone around the concrete pump truck is extremely important to avoid unwanted accidents and collisions with other workers. Completing an occupational safety training course to be issued an occupational safety card by a safety training center will strengthen the file according to regulations when working.

In addition, the use of personal protective equipment is also essential. The driver and workers need to ensure that they are using full and correct personal protective equipment such as a helmet, safety glasses, gloves, and safety shoes to protect themselves from the potential risks during work.

Finally, implementing preventive measures and emergency procedures is also important for the driver to master. This includes knowing how to handle emergency situations such as a system failure or an accident, and taking the necessary measures to minimize damage and risk to everyone in the work area.