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The occupational safety document for induction cooktop manufacturing provides detailed and practical guidance on the necessary safety procedures in the induction cooktop production industry. Ensure a safe and efficient work environment with this valuable information!

Table of Contents

PART I: CURRENT STATE OF SAFETY IN THE INDUCTION COOKTOP MANUFACTURING INDUSTRY

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some Occupational Accidents in Induction Cooktop Manufacturing Plants

In the induction cooktop manufacturing industry, occupational accidents can occur for various reasons. Below are some typical examples:

Short circuits and electrical faults: Due to technical errors or non-compliance with safety procedures, short circuits and electrical faults can lead to fires or serious electric shocks. The lack of regular electrical system checks is a major cause.
Accidents related to machinery: Machinery used in induction cooktop production can cause accidents such as getting hands or feet caught in machine parts, or collisions due to a lack of maintenance or inadequate protection.
Hazardous chemicals: Some production processes use chemicals that can cause skin burns or respiratory issues if not handled correctly. These accidents often occur when employees are not equipped with adequate personal protective equipment.
Falls from height: During installation or maintenance, employees may fall from heights if they do not use safety equipment like fall protection harnesses or anti-slip footwear.
Accidents related to materials: Heavy or sharp materials that are not stored or handled correctly can cause serious injuries to workers.

Understanding these risks helps factories improve safety measures, minimize risks, and protect the health of their workers.

PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN WORKING IN AN INDUCTION COOKTOP MANUFACTURING PLANT

I. Occupational Safety and Health for Component Processing Employees

1. Job Characteristics of Component Processing

In the component processing stage at an induction cooktop manufacturing plant, electronic and metal components are manufactured to the required dimensions and shapes. This work involves multiple processes such as cutting, drilling, welding, and other mechanical processing steps. Cutting and drilling require precision machinery to create the appropriate holes and shapes.

Welding is a crucial step to connect the elements of the components, requiring precise technique to ensure durability and safety. All these processes must be carried out in a strictly quality-controlled environment to ensure the components meet production standards and function effectively in the final product.

2. Types of Occupational Accidents During Component Processing

During the component processing, workers may encounter various types of accidents due to processes like cutting, drilling, and welding. One of the common accidents is injury from contact with moving machine parts, such as getting a hand or foot caught in a cutting or drilling machine. Other accidents can include burns from the welding process, where high temperatures and sparks can cause severe burns. Metal shards or materials ejected during processing can also injure workers if they are not properly protected.

Additionally, contact with dust and chemicals from the processing can lead to respiratory problems or skin irritation. These accidents not only pose immediate danger but can also lead to long-term health issues if not addressed and prevented in a timely manner.

3. Causes of Occupational Accidents During Component Processing

Occupational accidents during component processing often stem from several basic causes. A primary cause is technical failure or malfunction of machinery, such as a cutting or drilling machine not operating correctly, leading to the risk of getting caught or collision. A lack of personal protective equipment is also a significant factor, as workers not wearing gloves, safety glasses, or dust masks increase their risk of injury. Furthermore, failure to follow safe work procedures, such as not performing proper machine maintenance or not using tools correctly, can lead to accidents.

A lack of training and supervision also contributes to the increased risk of accidents, as employees may not be equipped with the necessary knowledge and skills to work safely. These causes require a focus on improving work processes and enhancing training to ensure occupational safety during component processing.

4. Preventive Measures for Occupational Accidents During Component Processing

To prevent occupational accidents during component processing, implementing preventive measures is very important. First, it is necessary to maintain and regularly inspect equipment and machinery to ensure they operate correctly and safely. Employees should be thoroughly trained on safe work procedures and the use of personal protective equipment, including gloves, safety glasses, and dust masks.

Specific instructions on machine operation and handling emergency situations also help minimize risks. Implementing measures such as using machine guards and establishing safe work zones with clear warning signs and instructions. Enhancing supervision and inspection of work processes will help detect errors early and improve working conditions. All these measures contribute to creating a safer work environment and minimizing the risk of occupational accidents during component processing.

5. Occupational Safety Regulations for Component Processing

Occupational safety regulations during component processing require strict compliance to ensure a safe working environment. First, workers must use full personal protective equipment such as gloves, safety glasses, and dust masks to protect their bodies from potential hazards from machinery and materials. Machinery and equipment must be regularly maintained and inspected to ensure they operate stably and safely. Work procedures, such as cutting, drilling, and welding, must be performed correctly, with attention to specific safety steps.

Clear signs and instructions must be placed in work areas, and employees must be fully trained on safety procedures and how to handle emergency situations. In addition, strict regulations on reporting and recording incidents are also crucial for controlling and minimizing risks. Adhering to these regulations not only helps protect the health of workers but also improves the efficiency and quality of the product.

6. Handling Emergency Occupational Accident Situations During Component Processing

When an occupational accident occurs during component processing, handling the emergency situation quickly and effectively is very important. First, it is necessary to immediately stop the operation of the machinery to ensure safety and prevent further accidents. Next, assess the condition of the injured person and perform basic first aid, while immediately calling for emergency services if necessary.

Provide on-site medical assistance and, if possible, move the injured person to a safe area. After the emergency situation is handled, isolate the accident area to protect other employees and investigate the cause of the incident. Ensure timely notification to the relevant departments and implement improvement measures to prevent similar incidents in the future. Finally, conduct a comprehensive evaluation of the incident and update safety procedures to enhance prevention and improve the work environment.

II. Occupational Safety and Health for Glass Surface Production Employees

1. Job Characteristics of Glass Surface Production

During the production of glass surfaces for induction cooktops, the work primarily focuses on processing and heat treatment to achieve high durability and heat resistance. The ceramic glass surface, after being cut from large glass sheets, must undergo sophisticated processing stages such as grinding to create sharp and precise edges.

Grinding must be done carefully to ensure there are no cracks or defects on the glass surface. After the grinding stage is complete, the glass surface must be thoroughly inspected to identify defects and ensure quality meets standards. The heat treatment process is also very important, helping the glass surface to have good heat resistance and enhancing the product’s durability. Each stage requires meticulous attention and precise technique, from cutting, grinding to inspection and heat treatment, to ensure the final product is not only aesthetically pleasing but also functions effectively under high-temperature conditions.

2. Types of Occupational Accidents During Glass Surface Production

During the production of glass surfaces for induction cooktops, various types of occupational accidents can occur due to the nature of the work. One common accident is injury from contact with sharp cutting and grinding tools, such as glass cutters or grinding machines, leading to cuts or scratches. The cracking or breaking of glass during cutting and heat treatment can create sharp shards, posing a danger to workers if not properly protected. Heat treatment also presents a risk of burns from contact with hot surfaces or hot gases.

In addition, glass dust generated during grinding can cause eye and respiratory irritation if appropriate protective measures are not taken. These accidents not only affect the health of workers but can also reduce production efficiency and product quality. Therefore, being aware of the risks and implementing preventive measures is very important to ensure safety in this work environment.

3. Causes of Occupational Accidents During Glass Surface Production

Occupational accidents during the production of glass surfaces often stem from several main causes. A significant cause is the failure to use personal protective equipment, such as cut-resistant gloves and safety glasses, increasing the risk of injury from sharp cutting and grinding tools.

Furthermore, technical failures or inadequate maintenance of machinery are common causes, as cutting or grinding equipment that operates unstably poses a danger to workers. Inattention to managing and handling glass, such as not checking the safety of glass panels before processing, can lead to breakage or cracking, endangering workers. Failure to follow proper safety procedures during heat treatment can also lead to burns or damage from contact with hot surfaces. These causes need to be strictly controlled to minimize risks and ensure a safe working environment in glass surface production.

4. Preventive Measures for Occupational Accidents During Glass Surface Production

To prevent occupational accidents during the production of glass surfaces, implementing safety measures is very important. First, employees must be fully equipped with personal protective equipment such as cut-resistant gloves, safety glasses, and dust masks to protect against risks from broken glass and grinding dust. Regular maintenance and inspection of machinery are necessary to ensure that cutting, grinding, and heat treatment equipment operates stably and safely. Work procedures must also be strictly followed, including thoroughly inspecting each glass panel before processing to detect any defects that could be dangerous early on.

During heat treatment, protective measures such as cooling systems and temperature warning devices should be established to prevent the risk of burns. Comprehensive training and guidance for employees on safety procedures, as well as regular emergency response drills, help raise awareness and the necessary skills to handle unexpected situations. These measures help minimize the risk of accidents and ensure a safe working environment in glass surface production.

5. Occupational Safety Regulations for Glass Surface Production

Occupational safety regulations in ceramic glass surface production are very important to ensure a safe and effective working environment. First, all employees must comply with regulations on the use of personal protective equipment such as cut-resistant gloves, safety glasses, and dust masks. Cutting and grinding equipment must be regularly maintained to ensure stable and safe operation, and heat treatment systems must have inspection and maintenance measures to prevent risks from high temperatures. The implementation of safe work procedures such as checking the quality of glass before processing and ensuring that work areas are kept clean is mandatory.

Regulations also require employees to participate in regular safety training courses to master work procedures and emergency response measures. Safety signs and equipment usage instructions must be placed in easily visible and accessible locations. Furthermore, a system for reporting and recording incidents must be fully implemented to monitor and improve safety measures. Strict adherence to these regulations helps minimize the risk of accidents and protect the health of workers during the glass surface production process.

6. Handling Emergency Occupational Accident Situations During Glass Surface Production

When an occupational accident occurs during the production of ceramic glass surfaces, it is necessary to handle the emergency situation quickly and effectively to minimize damage and ensure safety. Immediately stop the operation of the relevant equipment to prevent further accidents and ensure the work area is safe. Provide first aid to the injured person, such as stopping bleeding from cuts or cleaning burns, while waiting for assistance from emergency services if necessary. Take the victim to a safe area and immediately call the medical team for timely treatment.

After the emergency situation is handled, isolate the accident area to investigate and determine the cause. Report the incident to the relevant departments and record the details of the event for investigation and improvement of safety procedures. Finally, organize review meetings and re-train employees on preventive measures and emergency response to raise awareness and the ability to handle similar situations in the future.

III. Occupational Safety and Health for Component Assembly Employees

1. Job Characteristics of Component Assembly

During the assembly of components for an induction cooktop, the work requires high precision and refined skills. Electronic components, control circuits, and mechanical parts are assembled into the stove frame according to specific technical requirements. This stage includes connecting components such as sensors, control boards, and mechanical parts to their designated positions.

At the same time, electrical connections must be made carefully to ensure that all components operate in sync and are stable. After assembly, checking the connections and functions of the stove is an essential step to detect and fix any errors before the product is put into use. The nature of the work requires workers to have meticulous attention, analytical skills, and the ability to troubleshoot quickly to ensure the quality and performance of the final product.

2. Types of Occupational Accidents During Component Assembly

During the assembly of components for an induction cooktop, many occupational accidents can occur if safety procedures are not followed. One common type of accident is injury from sharp or edged components, such as when connecting mechanical parts or handling electronic components.

Electrical incidents like electric shock can also occur when connecting wires or checking control circuits if not careful. In addition, working in incorrect or uncomfortable postures can lead to musculoskeletal problems, such as back pain or muscle strain. Working with assembly and testing equipment improperly can also cause accidents like dropping or impacting components, leading to injury. These risks need to be identified and effectively managed to ensure a safe working environment and protect the health of workers.

3. Causes of Occupational Accidents When Assembling Components

Occupational accidents during the component assembly process often stem from several main causes. One common cause is the lack of attention and focus of workers, leading to errors when handling small components or making electrical connections. Failure to follow safety procedures and assembly techniques can also cause accidents, such as not using personal protective equipment or not carefully checking electrical connections before operation. Assembly equipment that is not regularly maintained or technical faults in machinery can also lead to serious incidents.

In addition, unfavorable working conditions, such as insufficient lighting or a disorganized workspace, can increase the risk of accidents. Finally, a lack of training and awareness of occupational safety is also a major cause of accidents, as employees may not be aware of regulations and preventive measures. To minimize these risks, regular training and adherence to safety standards are extremely important.

4. Preventive Measures for Occupational Accidents When Assembling Components

To prevent occupational accidents during the component assembly process, adherence to safety measures is very important. First, employees need to be fully trained on assembly procedures and occupational safety, including how to use personal protective equipment such as cut-resistant gloves, safety glasses, and dust masks.

Work areas should be scientifically organized and have adequate lighting to minimize the risk of accidents due to unfavorable working conditions. Regular inspection and maintenance of assembly equipment are necessary to detect and rectify technical faults that could cause incidents. In addition, carefully checking electrical connections before operation and using tools correctly will help prevent the risk of electric shock and malfunctions. Especially, employees must adhere to safety procedures and instructions, and immediately report any incidents or dangerous situations to management for timely handling. Implementing these measures will contribute to creating a safe working environment and minimizing the risk of occupational accidents.

5. Occupational Safety Regulations When Assembling Components

When assembling components for an induction cooktop, adherence to occupational safety regulations is very important to protect health and ensure employee safety. First, all workers must be thoroughly trained on the assembly process and safety measures. They need to understand the regulations on the use of personal protective equipment such as cut-resistant gloves, safety glasses, and dust masks. The assembly process must be carried out according to the established technical and safety standards, including checking and regularly maintaining tools and equipment to detect technical faults that could cause incidents early.

Work areas must be kept clean, organized, and have adequate lighting to minimize risks from the work environment. When making electrical connections, it must be ensured that all connections are carefully checked and comply with electrical safety regulations. Promptly recording and reporting incidents or dangerous situations is mandatory to handle them in a timely manner and prevent future incidents. Strict adherence to these regulations helps create a safe and efficient work environment.

These tests are conducted at occupational safety centers to obtain an occupational safety certificate. This ensures that the worker understands the safety knowledge and has the valid certification for employment.

6. Handling Emergency Occupational Accident Situations When Assembling Components

When an occupational accident occurs during the component assembly process, emergency handling is very important to minimize consequences and ensure the safety of everyone. Immediately after an accident, employees must stop work and notify rescue or management personnel for timely assistance. For electricity-related accidents, the power source must be cut off immediately to prevent the risk of further electric shock. If someone is injured, basic first aid should be administered, such as checking heart rate and breathing, and calling for an ambulance if the situation is serious.

Wounds should be bandaged quickly, and the victim should not be moved unless necessary to avoid worsening the condition. At the same time, a detailed record of the incident, including the cause and measures taken, must be made. Finally, a comprehensive investigation should be conducted to determine the cause and implement preventive measures to avoid recurrence of the incident. These emergency handling steps not only help protect the health of employees but also improve the work process and safety in the future.

IV. Occupational Safety and Health for Employees in Testing and Experimentation

1. Job Characteristics of Testing and Experimentation

In the testing and experimentation phase, products after complete assembly must undergo a rigorous process to ensure they function correctly and meet quality standards. This process includes a series of strict tests. First, the product must undergo performance testing to confirm that all functions operate as designed, from checking the heating elements to the precise control of the control panel.

In addition, electrical safety testing is an essential step to ensure the product does not pose a risk of electric shock or short circuit. This includes checking electrical insulation and ensuring all electrical connections are made correctly. Finally, testing the durability of the components is necessary to ensure the product can withstand harsh operating conditions and maintain stable performance over a long period.

The testing and experimentation process not only ensures the product meets the highest quality standards but also protects the safety of consumers and minimizes the risk of incidents during use.

2. Types of Occupational Accidents During Testing and Experimentation

During the product testing and experimentation process, several occupational accidents can occur due to carelessness or deficiencies in the work process. Common accidents include electric shock during electrical safety testing if the equipment is not properly insulated or the wiring is exposed. Mechanical injuries can also occur when handling heavy testing tools or equipment, such as when lifting the product for durability testing. Additionally, contact with chemicals or cleaning agents used in testing can cause skin or respiratory issues.

Accidents can occur if employees do not follow the correct testing procedures, leading to product failures or incidents during work. These accidents not only affect the health and safety of employees but can also disrupt the production and quality control process. To minimize these accidents, strict adherence to safety regulations and regular equipment checks are very important.

3. Causes of Occupational Accidents During Testing and Experimentation

Occupational accidents during product testing and experimentation often stem from several main causes. A common cause is a lack of compliance with safety procedures, such as not properly insulating electrical equipment during electrical safety testing. This can lead to the risk of electric shock if the equipment is not carefully checked or if there is a problem with the electrical connections.

In addition, the use of outdated or poorly maintained testing equipment can cause technical failures, leading to accidents. Electrical failures, such as electric shock, often occur when the electrical system is not properly inspected or insulated.

Furthermore, fatigue and work pressure can also reduce the attention and concentration of employees, increasing the risk of accidents. A lack of personal protective equipment or non-compliance with safety regulations also plays a significant role in increasing the risk. To minimize these risks, strict safety measures must be implemented, including comprehensive training for employees, regular equipment maintenance, and the use of personal protective equipment.

4. Preventive Measures for Occupational Accidents During Testing and Experimentation

To prevent occupational accidents during product testing and experimentation, applying strict safety measures is very important. First, employees need to be fully trained on testing procedures and experiments, including safety techniques when working with electrical equipment and testing tools. This training must emphasize the importance of following safety procedures and using appropriate personal protective equipment, such as insulated gloves and safety glasses.

Regular maintenance and inspection of testing equipment and tools is another important measure to ensure they operate safely. This helps detect and rectify issues before they become the cause of accidents. During electrical safety testing, it is essential to ensure that equipment is properly insulated and electrical connections are made correctly.

Providing protective equipment such as heat-resistant clothing, heat-resistant gloves, and protective masks helps protect employees from the risk of burns or injuries. Finally, maintaining a tidy and clean work environment helps minimize risks from obstacles or the risk of slipping. By implementing these measures, the risk of accidents can be significantly reduced, ensuring a safe testing and experimentation process.

Complete the occupational safety and health training to be issued an occupational safety card by the occupational safety training center to complete your work records as required.

5. Occupational Safety Regulations During Testing and Experimentation

During product testing and experimentation, adherence to occupational safety regulations is paramount to protect the health and safety of employees. First, employees must be fully trained and certified on safety procedures related to the use of testing and experimentation equipment. This includes understanding potential risks such as electric shock, burns, and mechanical accidents that may occur.

Regulations also require the use of personal protective equipment such as insulated gloves, safety glasses, and heat-resistant clothing throughout the work process. Testing equipment must be regularly inspected and maintained to ensure it functions correctly and does not pose a hazard. Employees must always follow the procedure of insulating electrical equipment when testing electrical devices and must ensure that electrical connections are made correctly.

The work environment must be kept clean and tidy, with hazardous areas clearly marked and appropriate protective measures in place. Regulations also require the implementation of clear emergency response measures, fully communicated to all employees. Strict adherence to these regulations helps minimize the risk of accidents and ensures that the product testing and experimentation process is conducted safely and effectively.

6. Handling Emergency Occupational Accident Situations During Testing and Experimentation

When an occupational accident occurs during product testing and experimentation, handling the emergency quickly and effectively is very important to limit damage and protect the health of employees. First, immediately stop work and report the incident to the company’s management or medical team. If the accident involves electricity, immediately cut off the power source and ensure the accident area is safely isolated to prevent further risk.

Next, provide basic first aid to the victim if possible, such as handling wounds or providing CPR if necessary, until professional medical teams arrive. At the same time, record the details of the incident, including time, location, cause, and actions taken, for later investigation and reporting.

Finally, investigate the root cause of the accident to implement corrective and preventive measures in the future. Updating safety procedures and providing additional training for employees are also important steps to reduce the risk of recurrence. Handling accident situations methodically and effectively not only protects the health of employees but also improves the safer working environment.