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Discover in-depth occupational safety documents for the manufacturing of electric kettles! This material provides detailed guidance to ensure maximum safety, prevent risks, and enhance work efficiency. Read now to protect yourself and your colleagues!

Table of Contents

PART I: CURRENT STATE OF SAFETY IN THE ELECTRIC KETTLE MANUFACTURING INDUSTRY

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some Occupational Accidents in Electric Kettle Manufacturing Plants

In the electric kettle manufacturing industry, occupational accidents can occur for various reasons. Some typical accidents include:

Severe Burns: Due to direct contact with hot parts of the kettle, such as heating elements or the kettle body. These burns often happen when workers do not follow safety procedures or use protective equipment.
Accidents from Machinery: Incidents like getting hands caught in machinery, being struck by heavy equipment, or being cut by sharp blades are common risks on the production line.
Electrical Risks: Due to improper use of electrical equipment or exposed wires, workers can suffer from electric shocks, leading to serious injuries or even death.
Chemical Poisoning: During production, chemicals such as cleaning agents or solvents can cause poisoning if not used or stored correctly. Symptoms can include difficulty breathing, skin irritation, and other serious health problems.
Slips or Falls: Due to wet or cluttered factory floors, workers can slip or fall, leading to injuries.

Understanding these accident scenarios and implementing appropriate preventive measures is crucial to protect the health and safety of all employees in the factory.

PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN WORKING IN AN ELECTRIC KETTLE MANUFACTURING PLANT

I. Occupational Safety and Health for Cutting and Shaping Staff

1. Job Characteristics of Cutting and Shaping

The cutting and shaping stage in the production of electric kettles plays a crucial role in determining the quality of the final product. During this phase, plastic and metal materials are carefully processed to achieve precise dimensions and shapes according to the design. First, plastic materials are melted and poured into molds to form parts like the kettle body and lid. This process requires precise temperature and pressure control to ensure the plastic hardens uniformly and without defects.

For metal parts, such as the base and support structures, they are cut from large metal sheets using industrial cutting machines. Afterward, these metal parts are further processed through procedures like bending, welding, or drilling to achieve the necessary shape and size. The cutting and shaping must be done with high precision to ensure that the parts can be assembled smoothly without issues, while also meeting technical and safety requirements. This job not only requires precise techniques but also continuous inspection and adjustment to ensure the quality of the final product.

2. Types of Occupational Accidents during Cutting and Shaping

During the process of cutting and shaping plastic and metal materials, many types of occupational accidents can occur if safety procedures are not properly followed. One of the common accidents is being cut or struck by sharp cutting blades or processing tools. A lack of caution when using machinery can lead to serious injuries to hands or other body parts.

Additionally, during metal processing, metal dust and debris can get into the eyes or cause skin irritation, especially when not using adequate protective equipment like safety glasses and gloves. Incidents related to machinery can also occur, such as technical failures causing the machine to operate erratically, leading to accidents or malfunctions.

Carelessness in handling molten plastic can cause burns, especially when workers do not wait for the material to cool before contact. Therefore, adhering to safety regulations and using protective equipment is very important to minimize risks and ensure safety throughout the production process.

3. Causes of Occupational Accidents during Cutting and Shaping

Occupational accidents in the cutting and shaping of plastic and metal materials often stem from various causes. A common cause is a lack of attention and carelessness during work. When workers are not focused or are rushing, the risk of accidents such as being cut by blades or being struck by machine parts increases significantly.

A lack of maintenance and regular inspection of equipment is another major cause. Cutting or processing machines that are not properly maintained can operate erratically, leading to failures and accidents. Old or damaged equipment can cause serious incidents if not replaced or repaired in time.

In addition, not using or improperly using personal protective equipment also contributes to the risk of accidents. Safety glasses, gloves, and other equipment, if not used or not suitable for the job requirements, may not protect workers from metal dust, cuts, or burns from molten plastic.

Finally, inadequate training and guidance on safety procedures also lead to a high risk of accidents. Workers need to be thoroughly trained on safety rules and work techniques to minimize risks during production.

4. Preventive Measures for Occupational Accidents during Cutting and Shaping

To prevent occupational accidents in the cutting and shaping of plastic and metal materials, implementing preventive measures is extremely important. First, the use of personal protective equipment is necessary; workers should wear safety glasses, gloves, and appropriate protective clothing to minimize the risk of cuts, burns, or exposure to dust and debris.

Regular maintenance and inspection of processing equipment also help prevent technical failures. Machines should be checked and maintained on schedule to ensure stable and safe operation. If any signs of damage are detected, the equipment should be repaired or replaced immediately.

Training and guiding workers on safety procedures is another important factor. Workers need to be fully trained on how to use equipment correctly and how to handle hazardous situations to avoid accidents. This not only helps raise safety awareness but also improves their work skills.

Finally, maintaining a clean and tidy work environment helps reduce the risk of slips and collisions. Work areas should be kept clean, and debris or excess materials should be cleared away regularly. By implementing these measures, the risk of occupational accidents can be significantly reduced, protecting the health and safety of workers.

5. Occupational Safety Regulations for Cutting and Shaping

Occupational safety regulations in the cutting and shaping of plastic and metal materials are critically important to protect the health and safety of workers. First, workers must be fully trained on work procedures and necessary safety measures. This includes the proper use of personal protective equipment such as safety glasses, cut-resistant gloves, and protective clothing.

Machinery and equipment must be regularly inspected and maintained to ensure stable and safe operation. Regulations require all machinery to be equipped with safety devices such as emergency stop switches and guards, and workers must strictly adhere to operating and maintenance procedures.

During work, workers must follow rules for a clean and tidy workspace, avoiding debris or excess materials that could pose a risk of slipping or impact. Regulations also require that the handling of molten plastic be done carefully, and workers must wait for the plastic to cool before contact.

Finally, the timely reporting of any incidents or potential hazards is mandatory. Workers must immediately inform management if they detect any issues with equipment or working conditions so they can be addressed promptly. These regulations help create a safe working environment and protect everyone in the factory.

6. Handling Emergency Occupational Accident Situations during Cutting and Shaping

When an occupational accident occurs during the cutting and shaping of plastic and metal materials, handling the emergency situation quickly and effectively is crucial to minimize damage and protect the health of workers. First, if an accident occurs, the worker or supervisor must immediately stop the operation of the machinery to prevent further incidents.

In the case of cuts or burns, the first step is to treat the wound immediately. For cuts, clean the wound with clean water and apply a sterile bandage to prevent infection. If burned, immediately cool the burned area under cool, clean water and avoid touching other materials that could cause further injury.

If the accident is serious or there are signs of electric shock, quickly call for an ambulance and provide detailed information about the victim’s condition. At the same time, if necessary, move the victim away from the hazardous area but ensure your own safety first.

In addition, immediately report the incident to management so they can conduct an investigation and implement appropriate preventive measures. Organizing regular training sessions on accident handling and emergency management will help workers be prepared to deal with emergencies effectively and safely.

II. Occupational Safety and Health for Molding Staff

1. Job Characteristics of Molding

The molding process is a crucial stage in the production of electric kettles, where plastic is melted and poured into molds to form parts such as the kettle body and lid. This process begins with heating the plastic to the required temperature to make it liquid, then it is fed into molds with the precise shape of the parts to be created.

The molds are specially designed to ensure that the details of the kettle are produced with high precision. After the plastic is injected into the mold, the cooling process begins, and the plastic slowly solidifies, retaining the shape of the mold. Controlling the temperature and pressure during the molding process is very important to ensure that the plastic hardens uniformly and that defects such as cracks or warping do not occur.

Molding techniques require careful attention to ensure that the parts produced are of high quality and meet technical standards. This job requires an understanding of different types of plastics and how they react during the molding process, and also requires the use of precise equipment to achieve optimal results.

2. Types of Occupational Accidents during Molding

During the molding process, occupational accidents can occur if full safety measures are not followed. A common type of accident is burns from molten plastic. The plastic is heated to a high temperature to become liquid and easy to pour into the mold, and if workers are not careful, they can be directly exposed to hot plastic when in contact with the machinery or molds.

In addition, mechanical accidents can also occur when workers are near the molding machines. The moving parts of the machine, such as blades or mold closing and opening mechanisms, can cause serious injuries if workers are not careful or do not use proper protective equipment. Technical problems with the machinery, such as a stuck mold or unstable machine operation, can also lead to accidents.

Furthermore, exposure to plastic dust or debris during the molding process can cause skin or eye irritation if no protective measures are taken. The failure to use adequate personal protective equipment and not following safe work procedures are both contributing factors to these accidents. To reduce risks, training workers on safety measures and regular equipment maintenance are very important.

3. Causes of Occupational Accidents during Molding

Occupational accidents during the molding process often stem from various causes. One of the main reasons is a lack of care in handling molten plastic. Plastic is heated to a high temperature to be able to be injected into the mold, and if workers are not careful or do not use appropriate protective equipment, the risk of burns is very high.

In addition, machinery operating improperly is also a significant cause. Technical problems such as a stuck mold, errors in the control system, or damaged machine parts can cause serious accidents. The lack of regular maintenance and inspection of equipment also increases this risk, as improperly maintained machinery can operate erratically or have unexpected failures.

Another cause is not following safety procedures and the lack of adequate training for workers. If workers are not properly instructed on how to use the equipment and safe work procedures, they may make mistakes while operating the machine or handling materials, leading to accidents. The lack of or improper use of personal protective equipment also contributes to an increased risk of accidents during the molding process.

4. Preventive Measures for Occupational Accidents during Molding

To prevent occupational accidents during the molding process, adhering to safety measures is very important. First, workers need to be fully trained on machine operating procedures and safety measures. This training includes the proper use of personal protective equipment such as safety glasses, gloves, and protective clothing, as well as understanding how to handle molten plastic safely.

Regular maintenance and inspection of equipment is an essential factor in preventing failures. Machinery must be maintained regularly to ensure stable and safe operation. If any signs of damage are detected, the equipment should be repaired or replaced immediately to avoid accidents.

Workers should also always follow safe work procedures, including not interfering with machinery while it is in operation and not working near hazardous areas without supervision. Ensuring the work area is always clean and tidy to reduce the risk of slips or collisions is also an important preventive measure.

Finally, conducting regular training sessions on occupational safety and emergency management will help workers be prepared to deal with incidents and reduce risks during the molding process.

5. Occupational Safety Regulations for Molding

Occupational safety regulations during the molding process are a key factor in ensuring worker safety and maintaining product quality. First and foremost, workers must be fully trained on the operating procedures of the molding machine and safety measures. This training includes the use of personal protective equipment such as safety glasses, cut-resistant gloves, and protective clothing, as well as an understanding of how to handle molten plastic.

Machinery and equipment must be inspected and maintained regularly according to regulations to ensure safe and effective operation. Each molding machine should be equipped with safety devices such as emergency stop switches and protective mechanisms to prevent accidents. Workers must always follow instructions on operating machinery and not interfere with the machine while it is in operation.

Throughout the work process, maintaining a clean and tidy work environment is mandatory. Debris and excess materials must be cleaned up regularly to avoid the risk of slips and collisions. Workers are also required to immediately report any incidents or potential hazards for timely resolution.

Finally, conducting regular training sessions on occupational safety and emergency procedures helps workers be prepared to handle emergencies and ensure safety during the molding process.

6. Handling Emergency Occupational Accident Situations during Molding

When an occupational accident occurs during the molding process, timely and effective emergency handling is crucial to minimize damage and protect workers’ health. First, as soon as an accident is detected, the worker or supervisor must immediately stop the operation of the molding machine to prevent the incident from continuing and reduce the risk of further injury.

If a worker is burned by molten plastic, the first step is to cool the burn with clean, cool water for at least 20 minutes, avoid touching the affected area, and do not apply any other materials to the wound. For cuts or other injuries, clean and bandage the wound to prevent infection. If the injury is serious or there are signs of shock, call for an ambulance immediately and provide detailed information about the victim’s condition.

After providing first aid, immediately report the incident to management to conduct an investigation and implement appropriate preventive measures. At the same time, review and evaluate the work process to identify the cause of the accident and improve safety measures to prevent similar incidents in the future. Organizing regular training sessions on accident handling and emergency situations helps workers be prepared to deal with emergencies effectively.

III. Occupational Safety and Health for Electrical Parts Installation Staff

1. Job Characteristics of Electrical Parts Installation

The installation of electrical parts in the production of water boilers is a crucial stage to ensure that electronic components operate correctly and effectively. This process includes mounting components such as circuit boards, switches, and sensors into the kettle, with the goal of ensuring the device operates stably and safely.

The installation technique requires high precision so that the components are connected correctly and are not damaged during operation. The circuit board needs to be mounted in the correct position and connected to other elements of the kettle, ensuring that electrical signals are transmitted effectively. Switches and sensors must also be installed accurately to control and monitor the functions of the kettle, such as temperature control and fault detection.

While performing the installation, workers must adhere to strict technical procedures and regularly check the connections to ensure there are no issues. The installation must be carried out in a clean and tidy environment to prevent dust or foreign objects from affecting the electronic components. The precision and care in the installation work not only affect the performance of the final product but also ensure safety when using the kettle.

2. Types of Occupational Accidents during the Installation of Electrical Parts

During the installation of electrical parts into a water boiler, several types of occupational accidents can occur if safety measures are not followed. One of the common accidents is electric shock. When working with electronic components and circuit boards, the risk of contact with high voltage is always present. If protective measures are not properly implemented or if the equipment is not de-energized, workers can suffer from electric shock, leading to serious injuries or even death.

In addition, the use of unsuitable or damaged tools or equipment can also cause accidents. For example, using a robotic arm improperly or a faulty tool can lead to components being installed incorrectly or damaged, creating a fire hazard or other electrical incidents.

Other accidents may include collisions with the sharp parts of electronic components, resulting in cuts or scratches. The lack of care in handling small and fragile components can also cause incidents when these components are dropped or impacted, affecting both the safety of workers and the quality of the product. To minimize these risks, adherence to safety procedures, use of appropriate protective equipment, and thorough training for workers are essential.

3. Causes of Occupational Accidents during the Installation of Electrical Parts

Occupational accidents during the installation of electrical parts often stem from several main causes. A major cause is working with electrical equipment without turning off the power or checking the equipment’s condition before starting work. When the power is still on, workers are at risk of electric shock, leading to serious injuries.

Lack of precision during installation is also a common cause. If electronic components are not mounted correctly or connections are not secure, it can lead to electrical failures, causing short circuits or fires. Failure to follow technical instructions and not regularly checking connections also increases the risk of accidents.

In addition, the lack of personal protective equipment and suitable tools is a contributing factor to occupational accidents. Workers not equipped with enough insulating gloves, safety glasses, or specialized tools may be in danger when in contact with electronic components and circuit boards.

Finally, human factors such as lack of concentration, fatigue, or not following safety procedures also play an important role in causing accidents. Inadequate training and lack of experience can also lead to mistakes in installation, increasing the risk of accidents.

4. Preventive Measures for Occupational Accidents during the Installation of Electrical Parts

To prevent occupational accidents during the installation of electrical parts, implementing safety measures is very important. First, before starting work, workers need to turn off the power and check the condition of the equipment to ensure there is no risk of contact with high voltage. This helps minimize the risk of electric shock and ensures worker safety.

Using full personal protective equipment is an essential factor. Workers should wear insulating gloves, safety glasses, and use specialized tools to minimize the risk of injury during work. At the same time, using suitable and well-maintained tools and equipment helps ensure that components are installed correctly and reduces failures.

Workers also need to strictly adhere to technical procedures and installation instructions. Ensuring that electronic component connections are made correctly and regularly checked after installation to detect and promptly fix any potential errors.

Finally, organizing regular training sessions on occupational safety and installation procedures for workers helps raise awareness of risks and prevention methods, thereby minimizing occupational accidents and improving work efficiency.

5. Occupational Safety Regulations for the Installation of Electrical Parts

Occupational safety regulations during the installation of electrical parts in a water boiler are very important to ensure the health and safety of workers. First, workers must be fully trained on the installation process and safety measures related to working with electrical equipment. This training includes the proper use of personal protective equipment such as insulating gloves, safety glasses, and protective clothing to prevent injuries from contact with electricity and sharp components.

Before starting work, all power sources must be turned off and thoroughly checked to ensure there is no risk of electrical leaks or other incidents. The equipment and tools used in the installation process must be regularly maintained and in good working condition to avoid accidents due to equipment failure.

Throughout the installation process, workers must follow technical instructions accurately and not interfere with the equipment while it is operating. The work environment must be kept clean and tidy to avoid risks of slips and collisions.

Finally, companies need to organize regular inspections and assessments of safety procedures to ensure that all safety measures are fully and effectively implemented. This not only helps protect workers but also ensures the quality and reliability of the final product.

Perform tests at occupational safety centers to obtain an occupational safety certificate. This will ensure that workers have a clear understanding of safety knowledge and possess a valid certification for their work.

6. Handling Emergency Occupational Accident Situations during the Installation of Electrical Parts

When an occupational accident occurs during the installation of electrical parts, timely and effective handling is crucial to minimize damage and ensure the safety of the victim. First, in the event of an electric shock, immediately cut off the power source to prevent further contact and limit the risk. Afterward, the victim should be moved out of the hazardous area and their health condition checked. If the victim is unconscious or has serious injuries, immediately call for emergency medical services and do not attempt to treat the wound alone.

In the event of a fire due to an electrical incident, quickly use a suitable fire extinguisher to extinguish the flames and call for the fire department if necessary. It is important to move to a safe place and not attempt to extinguish the fire yourself if the situation is beyond control.

If there is an incident with equipment or tools, immediately stop using the faulty equipment and report to the manager or maintenance department to conduct an inspection and repair. At the same time, perform basic first aid for minor injuries and immediately report the incident to the company’s authorities or occupational safety department.

Finally, after the incident is handled, the cause of the accident should be reviewed and assessed to learn from it and improve future safety measures.

IV. Occupational Safety and Health for Mechanical Assembly Staff

1. Job Characteristics of Mechanical Assembly

Mechanical assembly in the production of electric kettles is a crucial stage where metal and plastic parts are connected and finished. This job includes attaching handles, lids, and other accessories to the kettle, ensuring all components are assembled accurately and securely.

During the assembly process, workers must perform meticulous tasks to connect metal and plastic parts using specialized tools such as screws, locks, and clamps. The job requires high precision to ensure that all components fit together perfectly, without gaps or misalignments, which directly affects the performance and safety of the final product.

Workers must carefully inspect each part and connection to detect any defects during the assembly process. They also need to pay attention to quality and technical standards, following installation instructions to ensure the finished product meets functional and aesthetic requirements. In particular, the use of personal protective equipment and regular quality control checks are very important to prevent incidents and ensure safety during work.

2. Types of Occupational Accidents during Mechanical Assembly

During the mechanical assembly process, several common types of occupational accidents can occur, affecting the health and safety of workers. One of the most common accidents is injury from impact or cuts from sharp metal parts. While handling tools such as screws, pliers, and metal components, workers can suffer from scratches, cuts, or punctures, causing pain and potentially leading to infection if not treated promptly.

Other accidents may involve being trapped or caught while handling large or heavy parts. These incidents can lead to muscle strains, sprains, or fractures if proper lifting techniques or lifting equipment are not used.

In addition, there is a risk of accidents from faulty tools and equipment, such as broken tools or loose parts flying off, which can be dangerous for workers.

Finally, incorrect assembly can lead to incidents where the finished product does not meet standards, requiring repair or replacement, which can pose additional accident risks. To minimize these risks, following safety procedures and using personal protective equipment is very important.

3. Causes of Occupational Accidents during Mechanical Assembly

Occupational accidents during mechanical assembly often stem from various causes. A major cause is the improper use of tools and equipment, or the use of faulty tools. When workers use worn, rusted, or improperly maintained tools, the risk of accidents such as cuts, impacts, or tool breakage increases.

Furthermore, incorrect assembly due to a lack of attention or failure to follow technical procedures is also a cause of accidents. The lack of skill or adequate training can lead to incorrect operations, creating risks of injury.

A significant cause is the lack of use of personal protective equipment. When workers do not wear gloves, safety glasses, or other necessary protective gear, they are more likely to be injured by sharp metal parts or faulty tools.

Finally, an unsafe work environment also contributes to accidents. If the assembly area is not kept clean, it can lead to incidents such as slips or collisions with falling materials. To minimize these accidents, it is necessary to maintain quality control, follow safety procedures, and ensure the work environment is always in the best condition.

4. Preventive Measures for Occupational Accidents during Mechanical Assembly

To prevent occupational accidents during mechanical assembly, safety measures must be strictly implemented. First, training workers on correct and safe assembly procedures is very important. Workers need to understand assembly techniques and how to use tools correctly to avoid common errors that can lead to accidents.

The use of personal protective equipment such as gloves, safety glasses, and protective clothing is an essential measure. This equipment helps protect workers from cuts, scratches, and other risks from metal parts and sharp tools.

In addition, regular maintenance and inspection of tools is also very important. Tools and equipment must be checked frequently to ensure they operate effectively and safely. If any signs of damage are detected, the tools should be repaired or replaced immediately.

Workers should also maintain a clean and tidy work area to reduce the risk of slips or collisions with falling materials. The use of lifting and support equipment to move heavy parts also helps reduce the risk of being trapped or muscle strain.

Finally, establishing and implementing a timely incident and accident reporting process helps the company quickly address issues and improve safety measures, thereby creating a safer working environment for everyone.

Complete the occupational safety and health training course to be issued an occupational safety card by the training center to complete the required documentation for work.

5. Occupational Safety Regulations during Mechanical Assembly

When performing mechanical assembly work, compliance with occupational safety regulations is crucial to protect the health and safety of workers. First, workers must be thoroughly trained on mechanical assembly procedures and the safe use of tools and equipment. This includes a clear understanding of the risks and how to prevent accidents during work.

Regulations require workers to wear full personal protective equipment such as gloves, safety glasses, and non-slip shoes to protect their bodies from cuts, impacts, and slips. Tools and equipment must be regularly inspected and maintained to ensure they operate safely and effectively. If a tool is found to be damaged or unsafe, it should be reported immediately for repair or replacement.

The work area must always be clean and tidy, which helps to minimize the risk of slips or collisions with falling materials. Heavy parts should be moved using appropriate lifting equipment to avoid muscle strain and injury.

Finally, regulations require workers to immediately report any incidents or accidents that occur during work. This not only helps to resolve the situation quickly but also supports the improvement of future safety measures. Compliance with these regulations will create a safer working environment and reduce the risk of occupational accidents.

6. Handling Emergency Occupational Accident Situations during Mechanical Assembly

When an occupational accident occurs during mechanical assembly, timely and accurate handling of the situation is very important to minimize damage and ensure worker safety. First, it is necessary to quickly assess the severity of the accident and provide immediate medical assistance if someone is injured. For minor injuries, basic first aid should be provided and the incident reported to the internal medical department or call for emergency services if necessary.

After addressing medical issues, workers and management need to re-examine the scene to determine the cause of the accident. This includes checking tools, equipment, and work procedures to find the error or incident that caused the accident. This helps identify corrective measures and prevent recurrence in the future.

All accident situations must be reported and recorded in detail. Incident reports should be completed for analysis and further investigation. Based on the investigation results, new safety measures and procedures should be implemented to improve the safety of the work environment.

Finally, organizing training sessions and retraining for workers on safety procedures and emergency handling will enhance preparedness and response in similar future situations, thereby protecting the health and safety of everyone in the factory.

V. Occupational Safety and Health for Performance Testing Staff

1. Job Characteristics of Performance Testing

The performance testing of electric kettles is a crucial step in the production process to ensure the quality of the final product. The main characteristic of this job is to measure the boiling time and verify that the kettle operates according to the predetermined technical specifications. During the testing process, technicians will use precise measuring devices to record the time needed to boil a specific amount of water, then compare it with the product’s design standard.

In addition to measuring the boiling time, the job also includes checking other functions of the kettle such as the switch, temperature sensor, and the automatic shut-off system when the water boils. Technicians must ensure that all these parts operate smoothly and without any issues.

Performance testing not only ensures that the product meets technical standards but also helps to detect potential defects early before the kettle is released to the market. This contributes to enhancing customer satisfaction and minimizing the rate of product returns due to technical faults.

2. Types of Occupational Accidents during Performance Testing

During the performance testing of electric kettles, several types of occupational accidents can occur due to factors related to the equipment and work procedures. One of the common accidents is being burned by direct contact with hot water or steam. When testing performance, technicians can be accidentally sprayed with hot water if not careful, especially when opening the kettle lid or handling boiling water.

Other accidents may include electric shock if the testing equipment has an electrical problem or if cables and circuits are exposed or damaged. During testing, if the measuring devices or the kettle are not properly maintained, electrical incidents can occur, endangering the user.

In addition, the use of inaccurate or unsuitable measuring equipment can also lead to accident risks. Performance testing equipment needs to be regularly checked and calibrated to ensure it operates correctly and does not cause accidents to the user.

To minimize the risk of occupational accidents, technicians need to follow safety regulations, use personal protective equipment, and perform their work carefully and accurately.

3. Causes of Occupational Accidents during Performance Testing

Occupational accidents during the performance testing of electric kettles often arise from several main causes. A common cause is a lack of attention or carelessness while handling the equipment. When technicians do not follow the correct procedures or do not use personal protective equipment, the risk of burns from hot water or steam is very high. This can happen when opening the kettle lid or when the kettle is overloaded and produces a lot of steam.

Another cause is related to equipment failure. If the kettle or measuring devices are not properly maintained, they can malfunction, such as electrical leaks or sensor errors, leading to the risk of electric shock or inaccurate measurements. These incidents often occur because the equipment is not regularly checked or repaired when signs of damage are detected.

Furthermore, the use of incorrect or unsuitable testing equipment can also lead to accidents. Measuring devices need to be accurately calibrated and regularly maintained to ensure they operate effectively and safely. Therefore, not paying attention to equipment maintenance and inspection can increase the risk of occupational accidents.

4. Preventive Measures for Occupational Accidents during Performance Testing

To prevent occupational accidents during the performance testing of electric kettles, adhering to safety measures is extremely important. First, technicians need to be thoroughly trained on the testing process and related risks, along with the use of personal protective equipment such as heat-resistant gloves and safety glasses to protect against hot water and steam.

Regular maintenance and inspection of equipment is a key measure to ensure safety. All measuring devices and kettles should be regularly checked and maintained to detect problems early and repair them promptly. This helps minimize the risk of electrical failures or technical faults during testing.

In addition, technicians need to perform their work carefully and follow the correct procedures. They should ensure that electrical connections are made correctly and show no signs of damage. During testing, care should be taken not to work in hazardous conditions, such as when the kettle is operating with boiling water. Using accurate and appropriate measuring tools and equipment also helps to minimize the risk of accidents.

Finally, establishing an emergency response process and instructing on the necessary steps to take in case of an incident will help to quickly handle the situation and minimize consequences if an accident occurs.

5. Occupational Safety Regulations for Performance Testing

Occupational safety regulations during the performance testing of electric kettles focus on ensuring the safety of employees and equipment. First, technicians must be fully trained on the testing process and related safety measures. This includes the proper use of personal protective equipment, such as heat-resistant gloves and safety glasses, to protect against the risk of burns or contact with hot steam.

The regulations also require regular inspection and maintenance of equipment to ensure it operates effectively and safely. All measuring devices and kettles should be inspected before each use to detect and promptly repair any technical faults or damage that may occur.

When conducting tests, technicians must follow safe work procedures, not overload the equipment, and ensure that electrical connections are made correctly. The regulations also require the establishment and implementation of emergency response measures to quickly handle incidents if they occur. Ensuring that safety instruction documents and related process information are updated and easily accessible to all employees is necessary to maintain a safe working environment.

6. Handling Emergency Occupational Accident Situations during Performance Testing

When an occupational accident occurs during the performance testing of an electric kettle, handling the emergency situation quickly and effectively is extremely important to minimize damage and ensure the safety of everyone. First, employees need to take basic steps to ensure immediate safety, including stopping the entire testing process and disconnecting the power to avoid the risk of electric shock.

If the accident involves burns from hot water or steam, the first step is to provide first aid to the victim by rinsing the burn area under cool water for at least 20 minutes, then immediately calling for an ambulance or taking the victim to the nearest medical facility. For accidents related to electricity, the electrical system should be checked to ensure there is no longer a risk of electric shock and immediate corrective measures should be taken.

All involved employees should be promptly notified and supported in handling the incident. It is necessary to ensure that accident reports and records are fully completed to serve the investigation and analysis of the cause. Finally, after the incident is resolved, a review of the work process and updating of necessary safety measures should be conducted to prevent similar incidents from occurring in the future.