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Discover the importance of occupational safety in soccer ball production through this detailed document. The document not only provides specific instructions to protect workers’ health but also helps improve product quality, ensuring safety and efficiency in every production process.

Table of Contents

PART I: THE CURRENT STATE OF OCCUPATIONAL SAFETY IN THE SOCCER BALL MANUFACTURING INDUSTRY

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some Occupational Accidents in Soccer Ball Manufacturing Plants

In the soccer ball manufacturing industry, occupational accidents can occur for various reasons, from unsafe equipment to shortcomings in the work process. Below are some typical accidents that have occurred in soccer ball manufacturing plants, aimed at emphasizing the importance of complying with occupational safety regulations:

Machinery-related accidents: There have been many cases where workers were injured due to incidents with machinery, such as getting a hand or foot caught in the ball press. These incidents often happen when workers are not equipped with adequate protective gear or do not follow safe operating procedures.
Falls due to the work environment: Many workers have had accidents due to unsafe work environments, such as slippery floors, no warning signs, or poor lighting. These accidents can lead to serious injuries and have long-term effects on workers’ health.
Chemical incidents: During production, the use of chemicals to treat and preserve raw materials also poses a risk. Some accidents have occurred due to chemical leaks or non-compliance with safety regulations when handling hazardous substances, seriously affecting workers’ health.

These accidents not only cause personal harm but also affect the factory’s production activities. Therefore, raising awareness of occupational safety and improving work processes are essential to protect workers’ health and ensure production efficiency.

PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN WORKING IN A SOCCER BALL MANUFACTURING PLANT

I. Occupational Safety and Health for Outer Layer Cutting and Sewing Staff

1. Job Characteristics of Cutting and Sewing the Outer Layer

The first step in producing a quality soccer ball is cutting the panels, which are usually made of synthetic leather. This material is not only durable but also highly water-resistant, helping to increase the ball’s durability in various weather conditions. After being cut into the correct shape, the panels are sewn together using a specialized sewing machine. This sewing process uses a double stitch, creating strong and durable seams.

This is a crucial step because the ball not only needs to have a perfect shape but also must withstand high pressure and strong impacts during a match. Performing the cutting and sewing accurately ensures that the ball can maintain its shape and functionality when used in competition, thereby providing the best experience for the players. Attention to every detail in this stage not only contributes to creating a quality product but also demonstrates the manufacturer’s commitment to providing safe and high-performance soccer balls for matches.

2. Types of Occupational Accidents during Cutting and Sewing the Outer Layer

During the process of cutting and sewing the outer layer of a soccer ball, workers may face many risks leading to occupational accidents. One of the common types of accidents is injury from cutting or sewing machines. Improper use of machinery, failure to comply with safety regulations, or equipment that is not regularly maintained can lead to getting a hand caught or cut by a sharp blade. Additionally, during sewing, workers can be injured by the sewing needle, causing skin wounds. Furthermore, electrical incidents can also occur if the equipment is not thoroughly inspected, leading to the risk of electric shock.

In addition, the work environment also plays a significant role in increasing the risk of accidents. A floor that is not kept clean or is slippery can cause workers to fall, leading to serious injuries. Therefore, ensuring occupational safety in these stages not only helps protect workers’ health but also enhances production efficiency, thereby creating the best quality soccer balls. Attention to safety during the cutting and sewing process is extremely necessary to minimize accidents and create a safer work environment.

3. Causes of Occupational Accidents during Cutting and Sewing the Outer Layer

Occupational accidents during the process of cutting and sewing the outer layer of a soccer ball often stem from various causes. First, a lack of knowledge and skills in operating machinery is a significant factor. Workers who are not adequately trained on how to use cutting and sewing equipment can lead to unintended incidents, such as getting their hands caught or using the machine incorrectly.

Besides that, unsafe working conditions also contribute to the increased risk of accidents. A floor that is not kept clean, has obstacles, or is slippery can easily cause workers to fall. Additionally, if the work environment lacks sufficient lighting, it will be difficult for workers to observe and handle the panels safely.

Furthermore, non-compliance with occupational safety procedures and regular equipment maintenance are also major causes of accidents. Old machinery that is not regularly maintained can cause serious incidents, such as sudden breakdowns during operation. All these factors combined not only affect the safety of workers but also impact product quality, so raising awareness and implementing safety measures is very necessary in the production process.

4. Measures to Prevent Occupational Accidents during Cutting and Sewing the Outer Layer

To prevent occupational accidents during the process of cutting and sewing the outer layer of a soccer ball, implementing safety measures is extremely important. First, the factory must provide adequate training for workers on the safe operation of machinery, to help them recognize risks and handle situations when incidents occur. In addition, the implementation of safe work procedures must be strictly followed, including the use of protective equipment such as gloves, safety glasses, and non-slip shoes.

The work environment also needs to be maintained in a safe condition, by keeping the floor clean and free of obstacles. Machinery also needs to be regularly inspected and maintained to ensure it operates efficiently and safely. Additionally, installing clear safety signs around the work area can help workers remember and follow the necessary safety regulations.

Finally, encouraging workers to immediately report incidents, machinery problems, or potential hazards will help create a safer work environment. By implementing these measures, the factory not only protects the health of workers but also improves product quality, contributing to creating safe and quality soccer balls for consumers.

5. Occupational Safety Regulations for Cutting and Sewing the Outer Layer

Occupational safety regulations during the process of cutting and sewing the outer layer of a soccer ball play an essential role in protecting the health and lives of workers. First, all workers must be fully trained on the machinery operation process and the necessary safety measures. They need to understand how to use personal protective equipment such as gloves, safety glasses, and non-slip shoes to minimize the risk of injury.

In the work area, strict regulations on hygiene and safety must be implemented. The floor must always be kept clean, free of obstacles or spilled liquids to avoid slips and falls. In addition, equipment and machinery must be regularly maintained and inspected before use to ensure the safety of workers. Safety signs and instructions need to be clearly placed around the work area, helping workers easily recognize and follow them.

Besides, workers should be encouraged to immediately report any problems or incidents that arise during the work process. Adhering to occupational safety regulations not only protects workers but also contributes to creating a safe and efficient production environment, thereby improving the quality of the final product, helping the manufacturer achieve sustainable success.

6. Handling Emergency Occupational Accidents during Cutting and Sewing the Outer Layer

When an occupational accident occurs during the process of cutting and sewing the outer layer of a soccer ball, timely and effective handling is crucial to minimize the consequences. First, workers need to remain calm and quickly notify their manager or the occupational safety department. Providing detailed information about the incident will help medical staff or the rescue team to arrive at the scene quickly and in a timely manner.

If the accident causes injury, initial first aid should also be provided on-site. Workers can use the available first-aid kit to treat minor injuries such as cuts, scrapes, or bruises. However, if the injury is more serious, such as a fracture or heavy bleeding, workers should avoid moving the victim and keep them stable until medical personnel arrive.

In addition, collecting information about the cause of the accident is very important to improve safety measures in the future. After the incident is handled, the factory should hold a meeting to assess the situation, identify hazardous factors, and improve the work process to prevent similar accidents from happening. Retraining workers on safety procedures is also an essential part of raising awareness about occupational safety and creating a safer work environment for everyone.

II. Occupational Safety and Health for Bladder Insertion Staff

1. Job Characteristics of Bladder Insertion

After the panels are sewn together, the next step in the soccer ball production process is to insert the bladder, an indispensable crucial step. This bladder functions to hold air and determines the elasticity and durability of the ball. The bladder is usually made from latex or butyl, each with its own advantages. Latex provides softness and a better feel when playing, while butyl is more durable and retains air longer.

The process of inserting the bladder takes place through a small hole on the surface of the ball. When this hole is opened, the bladder is carefully inserted inside to avoid damaging the outer panels. After the air bladder has been correctly positioned, workers will seal this hole, ensuring that air does not leak out. Performing these steps accurately not only affects the quality of the ball but also the safety during its use. A ball with a properly installed bladder will ensure stability and good playability in matches, thereby enhancing the player’s experience.

2. Types of Occupational Accidents during Bladder Insertion

During the bladder insertion process, various types of occupational accidents can occur if safety procedures are not followed correctly. One of the common accidents is injury from cutting equipment or sewing machines. When workers operate near open holes or when inserting the bladder into the ball, they can get cuts or scrapes, leading to serious injuries.

Besides that, the use of latex or butyl materials can cause allergic reactions in some workers, if not equipped with appropriate protection. Direct contact with these substances can cause itching, rashes, or even anaphylactic shock in severe cases.

In addition, lack of attention during the bladder installation process can also lead to other accidents, such as workers getting their hands or materials stuck in the small hole while operating. This not only affects the health of workers but also causes disruption in the production process, affecting the productivity and quality of the final product. Therefore, raising awareness of occupational safety and implementing full protective measures is necessary to minimize risks in this stage.

3. Causes of Occupational Accidents during Bladder Insertion

Occupational accidents during the bladder insertion process often stem from various causes, mainly related to a lack of attention and non-compliance with safety procedures. One of the main causes is workers not wearing adequate protective equipment, such as gloves or safety glasses, leading to a high risk of injury when handling sharp materials or chemicals. When performing work without the necessary protection, they can get cuts on their hands or come into contact with latex and butyl materials, causing allergic reactions or skin irritation.

In addition, a lack of skills and experience in operation can also lead to accidents. New or inadequately trained workers may not be familiar with safe procedures for handling the bladder, which can easily lead to incidents. Furthermore, a lack of concentration due to fatigue or work pressure is also a significant factor. When workers are not paying attention, they may miss important steps in the process, leading to incorrect bladder installation and creating a risk of injury during production.

Finally, unsafe working conditions, such as an overly cramped or poorly lit space, can also increase the risk of accidents. These factors need to be controlled and improved to ensure the safety of workers during ball production.

4. Measures to Prevent Occupational Accidents during Bladder Insertion

To prevent occupational accidents during the bladder insertion process, the first and most important thing is to ensure that all workers are thoroughly trained on the safety procedures. They need to master the steps of operation, from using machinery to how to safely install the bladder. Organizing regular training sessions is also very necessary to raise awareness of occupational safety and equip workers with the necessary skills.

In addition, equipping with full personal protective equipment is an indispensable factor. Workers should wear gloves, safety glasses, and masks when working with materials such as latex or butyl, to minimize the risk of injury and allergic reactions. This protective equipment not only protects health but also helps workers feel more secure when performing their work.

Furthermore, maintaining a safe work environment also plays an important role. It is necessary to ensure that the work area is well-ventilated, well-lit, and free of obstacles so that workers can operate easily. In addition, there should be regular checks on the condition of machinery and equipment to detect any damage that could be dangerous early.

Finally, workers should be encouraged to immediately report any unsafe situations or incidents that occur during work, so that timely measures can be taken and the production process can be improved. By implementing these measures, the risk of occupational accidents can be significantly reduced.

5. Occupational Safety Regulations for Bladder Insertion

When performing the bladder insertion process, occupational safety regulations must be strictly followed to ensure the safety of workers and the quality of the product. First, workers must wear full personal protective equipment such as gloves, masks, and safety glasses to protect against impacts from materials such as latex or butyl.

Second, the work process must be carried out according to specific and approved steps, including checking the condition of the machinery before use. The equipment should be regularly maintained to ensure optimal performance and minimize the risk of accidents.

In addition, ensuring a clean, well-ventilated, and reasonably organized workspace is also an important regulation. Workers are not allowed to leave cluttered items or obstacles in the work area, to create favorable conditions for carrying out tasks.

Finally, all workers need to be trained on the occupational safety process and specific regulations related to bladder insertion. They need to master how to respond to emergency situations, including immediately reporting when an incident or accident occurs. The serious implementation of these regulations not only protects the health of workers but also contributes to the production efficiency and quality of the final product.

6. Handling Emergency Occupational Accidents during Bladder Insertion

During the bladder insertion process, occupational accidents are unavoidable. When an incident occurs, the first thing to do is to calmly assess the situation and determine the severity of the accident. If someone is injured, it is necessary to immediately call for an ambulance and notify the person in charge so they can handle it in time.

In case of contact with latex or butyl, if there are signs of allergy or an unwanted reaction, the contact area should be rinsed immediately with clean water and the medical department should be notified. If there are debris or sharp objects causing injury, do not handle it yourself but wait for the help of medical staff or experts.

For accidents that do not cause injury but affect the production process, workers need to quickly clean up the area to avoid the risk of further accidents. Notifying the management of the situation so they can review and take timely corrective measures to ensure the production process is not interrupted for a long time.

Finally, after handling the situation, it is very important to record and evaluate the cause of the accident. This not only helps to improve the work process but also enhances safety measures in the future, to protect the health and safety of all workers in the production process.

III. Occupational Safety and Health for Inflation Staff

1. Job Characteristics of Inflation

After completing the attachment of the panels, the process of inflating the ball is an important step to check the tension and features of the product. The ball is inflated with a specialized pump, which helps to accurately adjust the air pressure inside. Inflating the ball not only affects its shape but also determines its playability on the field. The ball needs to be inflated to the standard level to ensure its functionality, helping players control the ball easily and effectively.

In addition, this process also helps to detect defects in the panel attachment, ensuring that there are no holes that allow air to escape. To ensure safety, the person performing the inflation work needs to pay attention to using the correct equipment and periodically checking the condition of the pump, avoiding the risk of accidents due to high pressure or equipment damage. By paying attention to these factors, the soccer ball product will achieve the highest quality, serve the players well, and ensure safety during competition.

2. Types of Occupational Accidents during Inflation

During the process of inflating the ball, several types of occupational accidents can occur, affecting the health and safety of workers. One of the common accidents is related to the inflation equipment. Using the pump incorrectly or a damaged pump can lead to an explosion due to excessive pressure. This not only harms the user but can also damage the ball and surrounding equipment.

In addition, during the inflation process, workers may encounter accidents due to contact with sharp parts of the ball or the inflation equipment. If not careful, they can get scratched, cut, or even more seriously injured. Furthermore, contact with chemicals in lubricants or equipment maintenance substances can also lead to health problems such as skin or respiratory irritation.

Finally, working in a poorly ventilated environment can cause symptoms of poisoning or discomfort due to toxic gases. Therefore, understanding the types of occupational accidents during the inflation process is very important, so that necessary safety measures can be applied to protect the health of workers.

3. Causes of Occupational Accidents during Inflation

The causes of occupational accidents during the ball inflation process are often related to shortcomings in the safety procedures and equipment use. One of the main causes is carelessness in the inflation operation. Workers may over-inflate the ball, leading to a ball explosion or damage to the inflation equipment. Uncontrolled pressure is a dangerous factor, so improper use of a pressure gauge is also a common cause of accidents.

In addition, the use of non-standard or old, damaged inflation equipment can lead to incidents. Equipment that is not regularly maintained will increase the risk of problems during use. Besides, the working environment also plays an important role. If the inflation area is not well-lit or ventilated, workers may have difficulty observing and controlling the process, easily leading to accidents.

Finally, the lack of knowledge and skills of workers in operating the inflation equipment is also a cause of accidents. Not having a firm grasp of the occupational safety process can lead to wrong decisions while performing the job, causing serious consequences for health and safety.

4. Measures to Prevent Occupational Accidents during Inflation

To prevent occupational accidents during the ball inflation process, adhering to safety procedures and applying preventive measures is very necessary. First, workers need to be fully trained on inflation techniques, including how to use the equipment and control the pressure. A clear understanding of the process will help them recognize potential risks and handle them in a timely manner.

Using standard inflation equipment and regularly checking and maintaining it is an important factor in ensuring safety. A pressure gauge should be used to control the amount of air pumped into the ball, helping to avoid over-inflation. The work area should also be kept tidy, well-lit, and ventilated so that workers can observe clearly during operation.

In addition, wearing personal protective equipment such as safety glasses and gloves also contributes to protecting workers from unwanted accidents. Finally, building a safety culture in the company is essential; encouraging workers to report problems they encounter during work will create a safer work environment, minimizing the risk of occupational accidents.

5. Occupational Safety Regulations for Inflation

During the ball inflation process, compliance with occupational safety regulations is very important to ensure the health and safety of workers. First, everyone involved in this work must be trained on the safety procedures related to the use of pumping equipment, how to check the pressure, and determine the maximum safety level for the ball. It is necessary to ensure that all inflation equipment meets technical standards and is periodically checked to detect any damage that could cause an accident early.

In addition, workers must use full protective equipment such as gloves, safety glasses, and masks to protect themselves from potential risks. The work area needs to be kept clean and ventilated, avoiding humid conditions or obstacles that could be dangerous during operation. In particular, there should be warning signs and clear instructions so that workers can easily recognize and follow them.

Finally, it is very necessary to record and report incidents, as well as the safety status of the equipment. This not only helps to promptly detect risks but also raises awareness and a safety culture in the work environment.

6. Handling Emergency Occupational Accidents during Inflation

During the ball inflation process, if an occupational accident occurs, timely and accurate handling is very important to ensure the safety of workers. When an unusual sign is detected, such as an explosion, a sudden increase in air pressure, or a gas leak, workers should immediately stop all activities and leave the risk area. For situations that could be life-threatening, such as toxic gas or fire, the use of fire-fighting equipment and notification to rescue personnel is necessary.

After ensuring the safety of everyone, medical personnel should be called to handle injury cases. If someone is injured, basic first aid steps must be performed, such as keeping them calm and protecting the wound until medical personnel arrive. At the same time, it is necessary to investigate the cause of the accident to prevent recurrence in the future. Recording the incident and notifying management is also very important to ensure that safety procedures are improved and awareness is raised for all employees.

IV. Occupational Safety and Health for Graphics Application Staff

1. Job Characteristics of Graphics Application

After the ball has completed its shape and the bladder has been correctly positioned, the next step in the production process is to add graphics. This is an important stage, not only helping to increase the aesthetic appeal but also creating product recognition. The graphics are usually printed on the ball through specialized printing processes, ensuring durability and sharpness. These graphics may include the team’s logo, the manufacturer’s logo, along with any other designs or patterns requested by the customer.

Adding graphics is not just about decoration but also affects the quality of the ball. The types of ink used must be carefully selected to ensure that they do not harm the ball material and can withstand harsh weather conditions, as well as the pressure in matches. This ensures that the ball is not only beautiful but also meets the highest quality standards. Thus, adding graphics not only highlights the product but also enhances the brand value for both the team and the manufacturer.

2. Types of Occupational Accidents during Graphics Application

During the process of adding graphics to a soccer ball, several types of occupational accidents can occur if safety regulations are not followed. One of the common accidents is injury from using specialized printing machines. These machines often have fast-moving parts, which can be dangerous if the worker is not paying attention or not wearing appropriate protective equipment. Injuries from collisions or getting caught in the machine can lead to serious wounds.

In addition, contact with printing ink and chemicals during the printing process can also cause health problems. Without protective measures such as gloves or masks, workers may experience skin allergies, respiratory issues, or poisoning. Furthermore, during the transportation and arrangement of printed balls, accidents from falls or slips can also occur, especially when the floor is wet or cluttered.

Therefore, awareness and prevention of occupational accidents during the graphics application process are extremely important. This not only protects the health and safety of workers but also ensures the production schedule and product quality.

3. Causes of Occupational Accidents during Graphics Application

During the process of adding graphics to a soccer ball, there are many causes of occupational accidents. First, the improper use of specialized printing machines can cause serious accidents. These machines often have fast-moving parts, and if workers are not adequately trained or do not follow safe operating procedures, they can be injured by collision or getting caught in the machine.

Second, the lack of personal protective equipment is also a common cause. Not wearing gloves, safety glasses, or masks while in contact with printing ink and chemicals can lead to health problems such as allergies, dermatitis, or respiratory symptoms. These chemicals often contain toxic components, and if not handled carefully, workers can be endangered.

In addition, unsafe working conditions also contribute to the risk of accidents. A wet floor, a cluttered workspace, or poor lighting can increase the risk of slips, trips, or collisions. Finally, the subjective attitude of workers in not complying with safety regulations can be the decisive factor leading to accidents during the graphics application process.

4. Measures to Prevent Occupational Accidents during Graphics Application

To prevent occupational accidents during the process of adding graphics to a soccer ball, the first thing is to ensure that all workers are fully trained on the operating procedures of the specialized printing machine. A clear understanding of how it works, potential risks, and how to use safety equipment will help minimize accidents. In addition, workers need to be fully equipped with personal protective equipment, including gloves, safety glasses, and masks, to protect themselves from hazardous chemicals in the printing ink.

In addition, it is also very important to regularly check the equipment and machinery before use. Ensuring that the printing machines are working properly and have no technical faults helps prevent unwanted incidents. Improving working conditions, such as keeping the floor clean and well-ventilated, will also help limit the risk of slips, trips, or collisions.

Finally, building a safety culture at the workplace, where everyone is encouraged to comply with safety regulations and report any hazards, will create a safer working environment. Regular meetings on occupational safety can remind and update information for employees, helping them to always be alert and proactive in their work.

5. Occupational Safety Regulations for Graphics Application

During the process of adding graphics to a soccer ball, occupational safety regulations must be strictly followed to protect the health and safety of workers. First, all employees involved in this process must be thoroughly trained on the operating procedures of the printing equipment, including identifying potential hazards and how to respond to emergency situations.

In addition, the use of personal protective equipment is mandatory. Employees must wear gloves, safety glasses, and masks to protect themselves from hazardous chemicals in the printing ink. The work area needs to be reasonably organized, with enough space for movement and safe work, while also ensuring hygiene and ventilation.

The machinery and equipment also need to be regularly inspected and maintained to ensure stable operation and limit unwanted incidents. In particular, clear labeling of hazards and safety instructions in easily visible places will help employees to be more aware of safety regulations. Finally, the company needs to encourage employees to report any violations of safety regulations or any incidents that occur for timely handling, creating a safer and more efficient work environment.

6. Handling Emergency Occupational Accidents during Graphics Application

During the process of adding graphics to a soccer ball, occupational accidents are unforeseeable. When an incident occurs, the first thing to do is to remain calm and assess the situation to determine the severity of the accident. If an employee is injured, it is necessary to quickly call for an ambulance or take the victim to the nearest medical facility. At the same time, other employees should assist in checking and providing first aid to the victim if possible, using available medical equipment such as bandages and a first aid kit.

After the emergency situation has been handled, the next step is to notify the management and report the accident. This helps to record the incident and investigate the cause for timely corrective measures, to avoid recurrence. An emergency meeting should be held to analyze the situation and come up with solutions to improve the work process. Finally, providing additional training to employees on emergency handling skills will help raise awareness and preparedness for similar situations in the future, ensuring a safer work environment for everyone.