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PART I: CURRENT STATE OF SAFETY IN THE RAZOR MANUFACTURING INDUSTRY
I. General Situation
The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:- Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
- Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
- Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).
The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.
II. Some Occupational Accidents in Razor Manufacturing Plants
During the razor manufacturing process, many hazards can lead to serious occupational accidents if not properly controlled. Below are some common accidents:
- Injuries from machinery: Cutting and processing machines for razors can cause serious injuries if not regularly maintained or if workers do not comply with safety regulations.
- Damage from chemical exposure: During production, chemicals used to treat and clean razors can cause skin burns or serious injuries if personal protective equipment (PPE) is not used correctly.
- Accidents when handling sharp objects: Razors and sharp parts can cause cuts and injuries to workers if they are not careful during handling or maintenance tasks.
- Incidents during transportation: Improper transportation of components or finished products can lead to accidents such as falls and breakages, causing injury to workers.
These accidents highlight the importance of implementing strict occupational safety measures and continuously training employees to minimize risks and protect workers’ health.
PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN WORKING IN A RAZOR MANUFACTURING PLANT
I. Occupational Safety and Health for Cutting and Material Processing Staff
1. Job Characteristics of Cutting and Material Processing
The cutting and material processing stage is a crucial step in the razor manufacturing process, where raw materials are transformed into specific parts of the product. In this stage, the main material is typically stainless steel or high-quality alloy, which is fed into specialized cutting and milling machines. The cutting machine cuts the material into basic shapes, while the milling machine is responsible for grinding and precisely shaping parts like blades and handles.
This process requires precision and strict quality control to ensure that the parts meet technical and aesthetic standards. The machines are designed for high efficiency and optimal accuracy, and they require workers to have operational skills and an understanding of the process to ensure the final product meets quality requirements. Occupational safety is an indispensable element in this stage, with personal protective measures and thorough inspection procedures aimed at minimizing the risk of accidents and ensuring work efficiency.
2. Types of Occupational Accidents during Cutting and Material Processing
During the process of cutting and processing materials for razor production, workers can encounter many types of serious accidents if safety regulations are not followed. One of the common risks is injury from direct contact with cutting blades and milling cutters, which can cause deep cuts or sever a hand if proper protective equipment is not used or if there is a lack of caution while operating machinery. Additionally, operating machinery at high speeds and great pressure can lead to accidents such as machine jams or breakdowns, posing a risk of accidents to workers.
Chemicals used in the processing, such as lubricants and cleaning solutions, can also cause skin or respiratory problems with long-term exposure without protective measures. In particular, dust and debris from the processing can cause eye or respiratory irritation if appropriate personal protective equipment (PPE) is not worn. To minimize these risks, implementing safety measures, training employees, and performing regular equipment maintenance are very important to ensure a safe and efficient working environment.
3. Causes of Occupational Accidents during Cutting and Material Processing
Occupational accidents in the cutting and material processing stage often arise from several main causes, mostly related to machine operation and working conditions. a common cause is equipment that is not regularly maintained or is malfunctioning, leading to unexpected incidents during operation. If machinery is not inspected frequently, the risk of jams, overloads, or malfunctions is very high, causing accidents for workers.
In addition, a lack of attention or inadequate training is also a major cause of accidents. Workers may not be familiar with safe operating procedures or may not use personal protective equipment correctly, increasing the risk of injury from direct contact with sharp cutting blades or moving materials. Substandard working conditions, such as poor lighting, a cramped workspace, or inadequate ventilation, also contribute to an increased risk of accidents. To minimize these risks, ensuring equipment is maintained, providing adequate training for employees, and improving working conditions are important factors.
4. Preventive Measures for Occupational Accidents during Cutting and Material Processing
To prevent occupational accidents during the cutting and material processing, implementing safety measures is extremely important. First, regular maintenance of machinery is essential to ensure that equipment operates stably and to minimize the risk of incidents. Workers should be thoroughly trained on how to operate machinery safely and use personal protective equipment (PPE) such as gloves, safety glasses, and masks to protect against dust and debris.
It is also necessary to establish safe work procedures, including inspecting equipment before use and ensuring that work areas are kept clean and tidy. Regular inspection and cleaning of machinery help to remove debris that could cause accidents. Besides, improving working conditions such as ensuring adequate lighting and good ventilation also helps reduce the risk of accidents. These measures not only protect the health of workers but also enhance production efficiency, creating a safe and effective work environment.
5. Occupational Safety Regulations for Cutting and Material Processing
During the cutting and processing of materials for razor manufacturing, adhering to occupational safety regulations is crucial to protect the health and safety of workers. Key regulations include the use of personal protective equipment (PPE) such as gloves, safety glasses, and masks to minimize the risk of injury from contact with sharp cutting blades and dust debris.
Workers must be thoroughly trained on machine operation procedures, including how to use and maintain equipment correctly to ensure machinery operates effectively and safely. Before starting work, the equipment should be carefully inspected to detect and fix any malfunctions that could cause an accident. Work areas need to be kept clean and tidy, avoiding slippery conditions or obstacles that could be hazardous.
In addition, adherence to safe work procedures and quality control regulations is also a necessary requirement. Ensuring adequate lighting and good ventilation in the work area helps minimize health risks and improve working conditions. Strict compliance with these regulations not only protects workers but also contributes to improving production efficiency and reducing risks in the work environment.
6. Handling Emergency Occupational Accident Situations during Cutting and Material Processing
When an occupational accident occurs during the cutting and processing of materials, handling the emergency quickly and effectively is very important to limit damage and ensure the safety of workers. First, as soon as an accident happens, the operation of the relevant machinery should be stopped immediately to prevent the situation from worsening. Then, check the victim’s condition and provide necessary medical assistance, such as first aid, and call for an ambulance if necessary.
Workers and managers should be trained in basic first aid steps and how to use on-site emergency equipment. At the same time, identify the cause of the accident to take timely corrective measures, including checking the machinery, work procedures, and environmental factors.
Reporting the accident to the relevant authorities and conducting a detailed investigation to determine the cause and propose future preventive measures is an indispensable step. Updating and improving safety procedures based on the investigation results helps prevent similar incidents in the future and protect the health of workers.
REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICES
II. Occupational Safety and Health for Component Assembly Staff
1. Job Characteristics of Component Assembly
In the component assembly stage of razors, the precise combination of parts such as the blade, handle, and adjustment mechanism is extremely important to ensure the product operates effectively and safely. This stage requires a high degree of concentration and delicate assembly techniques so that the components fit together perfectly, creating a complete product.
The blade needs to be installed securely and accurately to ensure its sharpness and shaving ability. The handle must also be attached safely, ensuring comfort and stability for the user. The adjustment mechanism, if any, must be adjusted precisely to ensure the razor’s features function as designed.
Precision in every assembly step not only affects the performance of the razor but is also directly related to the safety of the product. A small error in the assembly process can lead to a product that does not meet quality standards, posing a danger to the user. Therefore, thorough inspection and adherence to standard assembly procedures are necessary to ensure the final product meets quality and safety requirements.
2. Types of Occupational Accidents during Component Assembly
During the process of assembling razor components, workers may encounter several common types of accidents if safety regulations are not followed. One of the major risks is injury from contact with sharp blades. When assembling blades or related parts, workers can get cut or sever their hands if they do not use the correct technique or lack protective equipment like gloves.
In addition, handling and assembling small components can lead to accidents due to poorly maintained tools or equipment. Malfunctioning or infrequently inspected tools can cause incidents, increasing the risk of accidents.
When assembling adjustment mechanisms, errors in the assembly or adjustment process can cause problems not only with the product’s performance but also with safety. For instance, if the adjustment mechanism is not installed correctly, it could cause a malfunction during use, posing a potential risk to the user. To minimize these risks, following precise assembly procedures, using full protective equipment, and regularly inspecting tools are very important.
3. Causes of Occupational Accidents during Component Assembly
Occupational accidents in the component assembly stage of razors often stem from a few main causes. One of the primary causes is a lack of precision in the assembly process. The installation of parts like the blade, handle, and adjustment mechanism requires a perfect fit. If components are not assembled correctly or do not meet standards, the risk of accidents increases, such as an unstable blade causing injury during use.
Additionally, the lack of protective equipment or non-compliance with safety procedures is also a significant cause. Workers not using gloves or safety glasses can suffer serious accidents from contact with sharp blades or debris during assembly.
Malfunctioning tools and equipment also play a significant role in causing accidents. Tools that are not regularly maintained can fail, increasing the risk of accidents for workers. Finally, the lack of training and guidance for workers on correct assembly procedures also contributes to an increased risk of accidents, as employees may not be aware of the necessary safety regulations and techniques.
4. Preventive Measures for Occupational Accidents during Component Assembly
To prevent occupational accidents during the assembly of razor components, implementing safety measures is very important. First of all, it must be ensured that all workers are thoroughly trained on the assembly process and occupational safety. They need to clearly understand the assembly steps and how to use tools and equipment correctly to minimize errors.
Using personal protective equipment such as cut-resistant gloves, safety glasses, and masks is necessary to protect workers from debris and sharp blades. Ensuring that protective equipment is regularly inspected and replaced is very important.
For tools and machinery, regular maintenance and inspection are mandatory. Tools and equipment must be kept in good working condition to avoid incidents that could cause accidents. The assembly process also needs to be tightly controlled, with clear regulations on quality control and the accuracy of the product before completion.
Finally, creating a clean and tidy work environment helps prevent potential risks. Ensuring there are no obstacles or hazardous materials in the assembly area will minimize the risk of slips and other accidents. Adhering to these measures helps ensure the safety of workers and improves work efficiency.
5. Occupational Safety Regulations for Component Assembly
6. Handling Emergency Occupational Accident Situations during Component Assembly
When an occupational accident occurs during the assembly of razor components, handling the emergency situation in a timely and effective manner is extremely important. As soon as an accident happens, the first step is to immediately stop related activities to prevent the risk of further incidents. Ensure that all relevant machinery and equipment are turned off to avoid subsequent accidents.
Next, quickly check the victim’s condition. Provide basic medical assistance, such as first aid, while immediately calling for emergency services if necessary. If the victim is injured, care must be taken when moving them to avoid worsening their injuries.
To prevent future accidents, after handling the incident, investigate the cause of the accident. Analyze the factors that contributed to the incident, such as errors in the assembly process, lack of protective equipment, or problems with tools. Based on the investigation results, adjust work procedures and implement necessary preventive measures.
Finally, update safety procedures and retrain all employees on the regulations and safe assembly techniques. This not only helps prevent similar accidents but also enhances the awareness and response capabilities of the workforce in emergency situations.
REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICES
III. Occupational Safety and Health for Processing and Quality Inspection Staff
1. Job Characteristics of Processing and Quality Inspection
The processing and quality inspection stage in razor manufacturing is a crucial phase to ensure the final product meets standards and is safe for the user. After the components are fully assembled, the products must undergo a thorough inspection process to determine if they have any defects or flaws.
The inspection process includes assessing the sharpness of the blade, ensuring that it can shave accurately without causing skin damage. The durability of the handle is also tested to ensure it can withstand pressure and will not break during use. Adjustment mechanisms, if any, must be carefully checked to ensure they operate smoothly and effectively, avoiding issues like jamming or incorrect adjustment.
The quality inspection team uses precise measuring tools and equipment to evaluate each product, ensuring that all technical requirements and safety standards are met. Each product after inspection is recorded and evaluated according to specific criteria to ensure that only products that meet the requirements are released to the market. This stage not only protects the rights of consumers but also maintains the reputation of the manufacturer.
2. Types of Occupational Accidents during Processing and Quality Inspection
During the process of handling and quality checking razor products, many types of occupational accidents can occur due to the nature of the work. One of the common accidents is being cut or stabbed by contact with sharp blades. Quality inspection staff can be injured if they do not use protective gear correctly or if they are not attentive to sharp edges while testing the blade’s sharpness.
In addition, accidents can occur when testing the durability of the handle if the test force is too strong or uneven. This can lead to injuries such as muscle strains or joint problems. Improper handling of adjustment mechanisms can also cause accidents, such as getting a hand caught or breaking a fingernail due to incorrect pressure.
Finally, the work environment can also create accident risks if it is not kept clean and organized. Debris or defective products can cause slips or collisions, increasing the risk of accidents for inspection staff. To minimize these risks, adhering to safety procedures and using personal protective equipment is extremely important.
3. Causes of Occupational Accidents during Processing and Quality Inspection
In the stage of processing and quality checking razor products, many factors can lead to occupational accidents. a primary cause is a lack of attention or negligence during the process of testing the blade’s sharpness. When employees do not use the correct technique or lack caution, the risk of being cut or stabbed is very high, especially when working with extremely sharp blades.
Another cause is the failure to use personal protective equipment fully or correctly. Protective gloves, goggles, and other protective gear must be used to minimize risks, but sometimes employees may neglect or misuse them, increasing the risk of injury.
In addition, handling tools and machinery during the inspection process can also cause accidents if the equipment is not properly maintained or if workers are not adequately trained in their use. Issues such as worn blades, insecure handles, or malfunctioning adjustment mechanisms can all lead to accidents.
Finally, a significant factor is the working condition. An unclean, poorly lit, or disorganized work environment can cause slips, collisions, or other accidents. Therefore, maintaining a safe work environment and implementing preventive measures are essential to minimize these risks.
4. Preventive Measures for Occupational Accidents during Processing and Quality Inspection
To prevent occupational accidents during the processing and quality inspection of razors, implementing safety measures is very important. First, employees need to be thoroughly trained on the inspection process and the safe use of tools. Training includes the proper use of personal protective equipment such as gloves, goggles, and masks, as well as instructions on the techniques for inspecting blades, handles, and adjustment mechanisms.
Regular maintenance and inspection of testing equipment are also important factors. Ensuring that testing tools are always in good working condition and that blades or other parts are not damaged will help prevent unwanted incidents.
The work environment needs to be clean and well-organized. Ensure the floor is not slippery and is free of debris or scattered defective products, reducing the risk of slips, trips, or collisions. Adequate lighting and good ventilation also contribute to reducing stress and improving the ability to identify problems in products.
Finally, implementing safe work procedures, such as disconnecting power or stopping machines when not in use, is essential to protect employees from preventable accidents. By adhering to these preventive measures, the risk of occupational accidents can be significantly reduced, ensuring a safe and efficient work environment.
5. Occupational Safety Regulations for Processing and Quality Inspection
When performing the work of processing and quality checking razor products, adherence to occupational safety regulations is extremely important to protect the health and safety of workers. First of all, all employees involved in this stage must be properly trained on the inspection procedures as well as how to use the equipment and tools safely. This includes the full use of personal protective equipment such as cut-resistant gloves, safety glasses, and masks to minimize the risk of injury.
In addition, inspection tools and equipment need to be regularly maintained and inspected to ensure they are in good working order and do not pose a danger. The inspection process must be carried out according to specific quality standards, including checking the sharpness of the blade, the durability of the handle, and the function of any adjustment mechanisms.
The work environment must also be kept clean and tidy, with work areas being well-lit and free of hazardous obstacles. Ensuring there is no debris or hazardous materials in the inspection area helps to minimize the risk of slips and other accidents.
Finally, any incidents or accidents that occur during the inspection must be reported immediately and investigated to implement corrective measures and improve work processes. Adherence to these regulations not only helps protect the health of employees but also enhances product quality and the efficiency of the inspection process.
Perform tests at occupational safety centers to obtain an occupational safety certificate. This will ensure that workers understand safety knowledge and have valid certification for employment.
6. Handling Emergency Occupational Accident Situations during Processing and Quality Inspection
In the event of an occupational accident during the processing and quality inspection of razor products, emergency handling is crucial to minimize injury and protect the health of employees. First, the worker must immediately stop work and alert colleagues or the shift leader to get timely assistance. While waiting for intervention, if there is bleeding, basic first aid should be performed, such as using a bandage to stop the bleeding and keeping the wound clean.
Other employees should be instructed to ensure the accident area is kept safe to prevent further incidents. Ensure that any damaged equipment or equipment related to the accident is inspected and taken out of service until repaired or replaced.
The accident victim should be taken to the nearest medical facility for professional examination and treatment. At the same time, the accident situation must be immediately reported to the management or occupational safety department for investigation. The investigation will help determine the cause and implement improvement measures to prevent similar accidents in the future. At the same time, all accident situations must be fully documented and appropriate corrective steps taken to improve work processes and protect employee safety.
REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICES
IV. Occupational Safety and Health for Machine Maintenance and Servicing Staff
1. Job Characteristics of Machine Maintenance and Servicing
Machine maintenance and servicing is an important job aimed at ensuring that the equipment in the factory operates continuously and effectively. During this process, machines and equipment are regularly inspected and maintained to detect and promptly fix potential problems. This includes changing oil, lubricating moving parts, checking and adjusting mechanisms, as well as replacing worn or damaged components.
Maintenance not only helps to minimize the risk of sudden breakdowns but also contributes to extending the life of the equipment, thereby improving work performance and reducing major repair costs in the future. Maintenance work is usually carried out according to a specific schedule, but it can also be adjusted based on the actual condition of the equipment.
In addition to performing regular maintenance tasks, the maintenance team must also carefully record maintenance activities and inspection results to be able to monitor effectiveness and plan for future maintenance phases. In this way, maintenance and servicing work contributes significantly to maintaining the stable and safe operation of the entire machinery system in the factory.
2. Types of Occupational Accidents during Machine Maintenance and Servicing
During the process of machine maintenance and servicing, several types of occupational accidents can occur due to various factors. One of the common accidents is being caught in the moving parts of the machine, especially when maintenance work is not performed correctly or when the equipment is not completely powered off. This type of accident can cause serious injuries such as broken bones or soft tissue damage.
In addition, working with cleaning agents or solvents during maintenance can lead to chemical burns or skin irritation if adequate protective measures are not in place. Accidents from electric shock are also a significant risk, especially when working on electrical equipment without taking proper power-disconnect safety measures.
Furthermore, incidents due to poor lighting or unfavorable working conditions can lead to slips, trips, or collisions, causing injuries. During the replacement of components or performance of repair work, the use of inappropriate tools or incorrect techniques can also cause accidents.
To minimize these occupational accidents, adhering to safety procedures, using personal protective equipment, and ensuring that equipment is powered off before performing maintenance are very important.
3. Causes of Occupational Accidents during Machine Maintenance and Servicing
Occupational accidents during machine maintenance and servicing often stem from various causes. A common cause is the lack of adequate preparation and understanding of the maintenance process. When employees do not fully grasp the steps to be taken or do not use the correct protective equipment, the risk of accidents increases.
Incidents often occur when the equipment is not completely disconnected from the power source before maintenance begins. This can lead to electric shock accidents or being caught in moving parts. Furthermore, if the maintenance process is not performed correctly, it can lead to mechanical failures or problems related to incorrect assembly.
Another cause is the use of unsuitable or damaged tools and equipment. This issue can cause accidents such as slips or injuries from broken fragments. Performing maintenance in unsafe working conditions, such as poor lighting or a cramped workspace, is also a contributing factor to accidents.
Finally, a lack of coordination and poor communication among maintenance team members can lead to misunderstandings about tasks and cause accidents. To minimize these causes, strict adherence to maintenance procedures and ensuring a safe working environment are essential.
4. Preventive Measures for Occupational Accidents during Machine Maintenance and Servicing
To prevent occupational accidents during machine maintenance and servicing, implementing preventive measures is very important. First, ensure that all maintenance staff are thoroughly trained on safe maintenance procedures and the correct use of personal protective equipment. This includes safety glasses, cut-resistant gloves, and safety shoes, to protect them from potential hazards such as cuts, impacts, and electric shock.
Before starting maintenance work, it is necessary to completely disconnect the power source and check carefully to ensure the equipment has no residual hazardous energy. By doing this, you can minimize the risk of electric shock accidents or incidents involving moving parts.
At the same time, using maintenance tools and equipment correctly and in good condition is very important. Ensure that tools are regularly inspected and replaced when necessary to avoid breakdowns during use.
In addition, maintaining a clean and well-organized work environment also helps prevent accidents. Provide adequate lighting and maintain work areas to minimize the risk of slips, trips, and collisions. Finally, there needs to be an effective communication system among members of the maintenance team to ensure all work is performed according to the correct procedures and no misunderstandings occur. By implementing these measures, the risk of occupational accidents can be significantly reduced.
Complete the occupational safety training to be issued an occupational safety card by the training center to complete your work file as required.
5. Occupational Safety Regulations for Machine Maintenance and Servicing
When performing machine maintenance and servicing, adherence to occupational safety regulations is essential to protect the health and safety of employees. The first regulation is to require the complete disconnection of the equipment’s power or energy source before starting maintenance work. This helps avoid the risk of electric shock or accidents caused by moving parts.
Maintenance personnel must be fully trained on maintenance procedures and the use of personal protective equipment such as safety glasses, gloves, and cut-resistant shoes. They need to know how to use tools and equipment safely, as well as understand the regulations for inspecting and replacing damaged or non-standard tools.
In addition, regulations require a thorough inspection of the machine’s condition before and after maintenance to detect potential problems early and avoid incidents during operation. Maintaining a clean and tidy work area is also an important regulation to minimize the risk of slips, trips, and collisions.
Finally, all maintenance work must be carried out according to the correct procedures and the manufacturer’s regulations. Ensuring that all actions are recorded and reported fully helps to control and improve the maintenance process effectively. By adhering to these regulations, the risk of occupational accidents will be minimized and the efficiency of machine maintenance will be enhanced.
6. Handling Emergency Occupational Accident Situations during Machine Maintenance and Servicing
When an occupational accident occurs during machine maintenance and servicing, a quick and accurate response is very important to minimize consequences. First, it is necessary to immediately stop the equipment’s operation and cut off the power or energy source to prevent the situation from continuing to be dangerous. Assessing the situation to determine the severity of the accident and checking the health status of the victim is the next step.
If there are serious injuries, immediately call the emergency medical team or take the victim to the nearest medical facility. In case of a potential fire or explosion, move workers to a safe area and use firefighting equipment if possible. Ensure the accident area is secured and that unauthorized persons are kept away, to avoid making the situation worse.
After handling the emergency situation, investigate the cause of the accident to identify contributing factors and update maintenance procedures as well as safety measures. A detailed report on the accident needs to be prepared and sent to the relevant authorities or management department, along with a review and improvement of safety regulations to prevent similar accidents in the future. This not only helps protect the health of employees but also enhances the efficiency and safety of machine maintenance work.
REGISTER FOR OCCUPATIONAL SAFETY TRAINING SERVICES
PART III: Further Reference
1. Occupational Safety Test Group 3
2. Price List for Occupational Safety Training Services
3. Download Documents
- Download occupational safety training documents for razor manufacturing
- Occupational safety training curriculum for razor manufacturing
- Multiple-choice test on occupational safety for razor manufacturing