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Learn about the occupational safety documents for screen protector manufacturing now! This article provides detailed guidance on procedures to protect health, minimize risks, and optimize work performance in a production environment. Read now to ensure maximum safety!

Table of Contents

PART I: CURRENT STATE OF SAFETY IN THE SCREEN PROTECTOR MANUFACTURING INDUSTRY

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some Occupational Accidents in Screen Protector Manufacturing Plants

In the screen protector manufacturing industry, some common occupational accidents can cause serious consequences if not strictly controlled. Below are some typical examples:

Accidents due to chemical exposure: Chemicals used in the production process can cause burns, skin irritation, or respiratory issues if not handled correctly or if protective equipment is inadequate.
Injuries from machinery: Workers may suffer injuries from machines, such as getting a hand caught in a cutter or being injured by unexpected movement of machine parts.
Accidents due to poor lighting or unsafe working environments: Screen protector manufacturing often requires a clean and well-lit working environment. Lack of light or poor working conditions can lead to accidents like slips, falls, or collisions.
Health issues related to work posture: Working for long periods in an incorrect posture can lead to problems with the spine, wrists, and other organs, seriously affecting the long-term health of workers.

These accidents highlight the importance of adhering to safety regulations and implementing effective preventive measures to protect the health and safety of workers in the screen protector manufacturing industry.

PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN WORKING IN A SCREEN PROTECTOR MANUFACTURING PLANT

I. Occupational Safety and Health for Cutting and Shaping Staff

1. Characteristics of Cutting and Shaping Work

The cutting and shaping stage is a crucial step in the screen protector production process, playing a decisive role in the quality and accuracy of the final product. During this phase, the raw material is fed into specialized cutting machines, where the screen protectors are cut to pre-designed sizes and shapes. The cutting machines are equipped with advanced technology, ensuring precise and uniform cutting capabilities, minimizing errors as much as possible.

After cutting, the protectors are thoroughly inspected to ensure there are no defects such as scratches, air bubbles, or incorrect dimensions. This inspection process helps detect and remove non-compliant products before they proceed to the next stages. This characteristic not only ensures the accuracy and quality of the product but also contributes to enhancing production efficiency and customer satisfaction.

2. Types of Occupational Accidents during Cutting and Shaping

The process of cutting and shaping screen protectors, although important, also harbors many risks of occupational accidents. One of the common accidents is injury from contact with cutting machines. Cutters often have sharp blades and operate at high speeds, easily causing serious cuts if not used correctly or when protective equipment is inadequate. Additionally, dust and debris from the raw materials can get into the eyes or respiratory tract, causing health problems if appropriate protective measures are not in place.

Another risk involves issues related to incorrect work posture, such as back pain or muscle strain, as workers have to stand or sit for long periods without changing their posture. Ensuring safety in this stage requires attention and strict adherence to regulations on occupational safety, from using protective equipment to providing proper training for workers.

3. Causes of Occupational Accidents during Cutting and Shaping

Occupational accidents in the cutting and shaping stage of screen protectors often stem from several main causes. One of the leading causes is technical failure of the machinery. If cutting machines are not regularly maintained or if they malfunction during operation, they can cause serious accidents such as cutting a hand or eye. Additionally, improper use of cutting machines is also a common cause, when workers do not follow the correct operating procedures or do not use necessary personal protective equipment. The lack of protective equipment such as gloves, safety glasses, or dust masks also contributes to an increased risk of accidents.

Furthermore, a poorly organized work environment, such as insufficient lighting or a cramped workspace, can lead to accidents like slips, falls, or collisions with equipment. To minimize risks, improving work processes, performing regular equipment maintenance, and raising safety awareness among workers are essential.

4. Preventive Measures for Occupational Accidents during Cutting and Shaping

To minimize the risk of occupational accidents in the cutting and shaping stage of screen protectors, implementing preventive measures is very important.

Firstly, regular maintenance and inspection of machinery are essential to ensure the equipment operates stably and safely. Providing adequate training to workers on the operation of cutting machines and personal protective measures helps them master the skills and enhance safety awareness. Using protective equipment such as cut-resistant gloves, safety glasses, and dust masks is necessary to protect the body from injuries and harm from dust or debris.

Besides, organizing the work environment to be tidy and well-lit helps minimize the risks of slips, falls, or collisions.

Finally, establishing a quality inspection process and strict supervision of production stages also contributes to the early detection of potential problems and ensures the safety of workers. These measures not only protect the health of workers but also enhance production efficiency.

5. Occupational Safety Regulations for Cutting and Shaping

When performing the cutting and shaping of screen protectors, adhering to occupational safety regulations is crucial to protect the health and safety of workers.

The first regulation is the requirement to use full personal protective equipment, including cut-resistant gloves, safety glasses, and dust masks. This equipment helps protect workers from injuries due to contact with sharp machine blades and minimizes harm from dust or debris.

Additionally, the machine operation procedure must be carried out according to detailed instructions, and workers need to be properly trained to operate the machines correctly. Cutting machines must be regularly maintained and inspected before use to ensure they operate safely and efficiently. The work environment also needs to be properly organized, with adequate lighting and ample workspace to minimize the risks of slips, falls, or collisions.

Finally, workers need to adhere to strict quality control procedures, ensuring that products are thoroughly checked before continuing production. These regulations not only help ensure the safety of workers but also enhance product quality and work efficiency.

6. Handling Emergency Occupational Accident Situations during Cutting and Shaping

In the event of an occupational accident during the cutting and shaping of screen protectors, handling the emergency quickly and accurately is crucial. First, it is necessary to immediately stop the operation of the machinery to prevent the dangerous situation from escalating. The injured worker should receive first aid on the spot if possible, by applying basic measures such as bandaging the wound or cleaning the cut. If the injury is serious, emergency medical services should be called immediately to ensure the worker receives the necessary care in a timely manner. While waiting for assistance, the remaining staff should be informed of the situation to minimize the risk of further accidents and help ensure a safe working environment.

After handling the emergency, an investigation into the cause of the accident should be conducted to identify and rectify risk factors, and update occupational safety procedures to prevent similar incidents in the future. These steps not only help protect the health of workers but also maintain the safety and efficiency of the production process.

II. Occupational Safety and Health for Adhesive Application Staff

1. Characteristics of Adhesive Application Work

The stage of applying an adhesive layer to the surface of a screen protector is a crucial step that requires high precision to ensure product quality. During this process, the adhesive is distributed evenly over the entire surface of the protector, which not only helps the product have good adhesion but also directly affects the performance and durability of the protector when in use.

Applying the adhesive requires care in every operation, from adjusting the amount of adhesive to controlling the speed and pressure during application. If the adhesive layer is not distributed evenly, it can lead to issues such as peeling, reduced adhesion, or affecting the function of the screen protector. Therefore, using precise equipment and ensuring proper application techniques are extremely important to achieve the best results. Workers need to be fully trained on this process and regularly check the quality to ensure the product meets the highest quality standards.

2. Types of Occupational Accidents during Adhesive Application

During the process of applying an adhesive layer to a screen protector, many types of occupational accidents can occur if safety rules are not followed. One of the common accidents is burns from contact with hot glue or chemicals in the adhesive. Workers can be burned if they do not use protective gloves or if the adhesive is not heated correctly. Additionally, working with adhesive application machinery can lead to mechanical injuries, such as getting a hand caught or being hit by moving parts of the equipment.

Another risk is inhaling toxic fumes from the adhesive, especially if there is no adequate ventilation system, which can cause respiratory problems and long-term health issues. Accidents such as slips, falls, or collisions can also occur due to a poorly organized work environment, such as a wet floor or a cramped workspace. To minimize risks, strict adherence to safety regulations, use of full protective equipment, and maintaining a clean and orderly work environment are essential.

3. Causes of Occupational Accidents during Adhesive Application

Occupational accidents during the adhesive application process can arise from several main causes. An important cause is the lack of personal protective equipment. When workers do not wear gloves, safety glasses, or masks, they are easily exposed directly to hot glue or harmful chemicals, causing burns or respiratory problems. Another cause is technical failure with the adhesive application equipment. If machinery is not regularly maintained or is operated incorrectly, it can cause injuries from moving parts or excessive pressure. A poorly organized work environment also contributes to an increased risk of accidents, such as slippery floors, cramped workspaces, or a lack of a ventilation system, increasing the risk of slips, falls, or inhaling toxic fumes.

Finally, the lack of adequate training or guidance for workers on procedures and safety measures also leads to incorrect execution, increasing the risk of accidents. For prevention, ensuring full protective equipment, maintaining equipment, and organizing a proper work environment are very important.

4. Preventive Measures for Occupational Accidents during Adhesive Application

To minimize the risk of occupational accidents during the adhesive application process, implementing preventive measures is very important. First, workers need to be fully equipped with personal protective equipment, including burn-resistant gloves, safety glasses, and masks, to protect against hot glue and harmful chemical vapors. At the same time, ensuring that machinery is regularly maintained and thoroughly inspected before use helps prevent technical failures that could lead to injury. Another important factor is organizing the work environment to be safe and efficient; ensuring the work floor is clean, not slippery, and has an adequate ventilation system to minimize the risk of inhaling toxic fumes.

Workers also need to be well-trained on the adhesive application process and safety measures, to perform the job correctly and prevent potential errors. Finally, maintaining a regular quality inspection process helps to detect errors early and improve the production process, thereby protecting the health and safety of workers.

5. Occupational Safety Regulations for Adhesive Application

In the stage of applying an adhesive layer to the surface of a screen protector, adhering to occupational safety regulations is crucial to protect the health and safety of workers. The first regulation requires workers to use full personal protective equipment, including burn-resistant gloves, safety glasses, and masks, to prevent contact with hot glue and harmful chemicals. Adhesive application machinery needs to be maintained and inspected regularly to ensure stable operation and minimize the risk of technical failures. The work environment must also be properly organized, with an adequate ventilation system and a clean work floor to minimize the risk of inhaling toxic fumes and slips and falls.

The adhesive application procedure must be performed according to specific technical instructions, and workers need to be fully trained on how to use the equipment and safe work procedures. Finally, performing regular quality checks is necessary to detect errors early and ensure the adhesive layer is evenly distributed, thereby enhancing product quality and protecting the health of workers.

6. Handling Emergency Occupational Accident Situations during Adhesive Application

When an occupational accident occurs during the adhesive application process, timely and effective emergency handling is crucial. First, it is necessary to immediately stop the operation of the machinery to prevent the situation from becoming more serious and to reduce the risk of further accidents. If a worker is burned or exposed to harmful chemicals, first aid measures should be taken on the spot, such as rinsing the burn with cool water or cleaning the chemical off the skin. In case of serious injury or signs of shock, emergency medical services must be called immediately to ensure the worker receives specialized medical care.

While waiting for help, it is important to keep the work area safe by alerting other workers to the emergency and ensuring there is no risk of exposure to hazardous elements. After handling the situation, an investigation into the cause of the accident should be conducted to improve procedures and safety measures, thereby minimizing the risk of recurrence. This not only helps protect the health of workers but also improves the quality and efficiency of the production process.

III. Occupational Safety and Health for Heating and Pressing Staff

1. Characteristics of Heating and Pressing Work

In the heating and pressing stage, the screen protector is processed so that the adhesive bonds firmly to the surface. This process is a crucial step to ensure the adhesive dries quickly and the final product achieves high quality. First, the protector is placed in a heating machine, where the temperature is strictly controlled to make the adhesive pliable and easy to stick to the surface. Then, the protector is placed in a pressing machine with precise pressure, helping the adhesive to be evenly distributed and to bond securely.

Controlling the temperature and pressure is extremely important, because if the temperature is too high or the pressure is uneven, it can lead to the adhesive flowing excessively or not sticking firmly, affecting the quality and performance of the protector. The heating and pressing process not only helps the adhesive dry quickly but also enhances its adhesion, ensuring that the protector can withstand harsh usage conditions and maintain long-term performance.

2. Types of Occupational Accidents during Heating and Pressing

During the process of heating and pressing screen protectors, many types of occupational accidents can occur if safety procedures are not followed correctly. A common type of accident is burns from contact with hot surfaces or equipment. When workers come into contact with heating machines or pressing parts that are not properly protected, they can suffer severe burns from high temperatures. Additionally, the risk of mechanical injury is also present when working with high-pressure machines, such as getting a hand caught or being struck during operation.

Electrical incidents can also occur if the heating equipment is not properly maintained or the electrical system is unstable, leading to the risk of electric shock. Another hazard is inhaling hot vapors or gases generated during the heating process, which can cause respiratory problems.

Finally, working in an environment with high temperatures and high pressure can lead to exhaustion and dehydration if adequate water and rest periods are not provided. To prevent these accidents, it is necessary to implement full personal protective measures, perform regular equipment maintenance, and maintain a safe working environment.

3. Causes of Occupational Accidents during Heating and Pressing

Occupational accidents in the heating and pressing stage of screen protectors can arise from various causes. One of the main causes is the lack of equipment maintenance and inspection. If heating and pressing machinery is not regularly maintained, it can cause incidents such as heat leaks or unstable pressure, increasing the risk of burns and injuries. Another cause is the lack of personal protective equipment. Workers not using heat-resistant gloves, safety glasses, or protective clothing can be burned or exposed to harmful hot vapors from the equipment. An unsafe work environment also contributes to accidents, such as a work floor that is not kept clean and dry, leading to slips and other accidents.

Additionally, the lack of training and guidance for workers on procedures and safety measures can lead to errors in operating the equipment, causing unwanted accidents. Finally, the lack of synchronization between equipment and work processes can also increase the risk of accidents, as workers may find it difficult to accurately control the heating and pressing process.

4. Preventive Measures for Occupational Accidents during Heating and Pressing

To prevent occupational accidents during the heating and pressing of screen protectors, several essential safety measures need to be implemented. First, workers must be fully equipped with personal protective equipment, including heat-resistant gloves, safety glasses, and protective clothing to reduce the risk of burns and exposure to harmful hot vapors. Machinery and equipment must be regularly maintained and inspected to ensure stable and safe operation. There should be protection and warning systems to prevent incidents of unstable temperature and pressure. The work environment also needs to be maintained clean and dry, with an adequate ventilation system to minimize problems of inhaling toxic vapors.

Training workers on safe work procedures and accident prevention measures is very important; this helps them understand how to operate equipment safely and respond promptly in case of an incident. Finally, establishing clear work procedures and adhering to safety regulations will help create a safe work environment and minimize the risk of occupational accidents.

5. Occupational Safety Regulations for Heating and Pressing

Occupational safety regulations in the heating and pressing stage of screen protectors are very important to protect the health and safety of workers. First, all workers must be equipped with and correctly use personal protective equipment, including heat-resistant gloves, safety glasses, and protective clothing, to prevent injuries from contact with high temperatures and hot vapors. Machinery must be inspected, regularly maintained, and operated according to the manufacturer’s instructions to ensure performance and safety. Warning systems and protective devices must be installed and function effectively to detect temperature and pressure incidents early.

The work environment must be maintained clean, dry, and well-ventilated, with measures to minimize dust and toxic vapors from the heating process. Workers need to be thoroughly trained on work procedures, how to operate equipment safely, and how to handle emergency situations. Work procedures must strictly adhere to occupational safety standards and current legal regulations. Ensuring compliance with these regulations not only helps protect the health and safety of workers but also enhances production efficiency and product quality.

Take tests at occupational safety centers to obtain an occupational safety certificate. This will ensure that workers are knowledgeable about safety and have valid certification for their work.

6. Handling Emergency Occupational Accident Situations during Heating and Pressing

When an occupational accident occurs in the heating and pressing stage, timely and effective handling is crucial to ensure safety and minimize damage. If a burn occurs from contact with hot equipment, first, immediately cool the burned area with cold water for at least 20 minutes to reduce injury and pain. Then, transport the victim to a medical facility for specialized treatment. In the event of an electrical incident or electric shock, immediately turn off the power source and do not touch the victim directly; instead, use insulating tools to help.

If there are signs of inhaling toxic vapors or smoke, move the worker out of the contaminated area and provide fresh air. For mechanical injuries, such as getting a hand caught or being struck, check the condition of the injury and provide first aid immediately, while contacting medical services for treatment. Most importantly, after each incident, an investigation should be conducted to determine the cause and improve preventive measures, while updating training and safety procedures to prevent future accidents.

IV. Occupational Safety and Health for Quality Control Staff

1. Characteristics of Quality Control Work

Quality control work in screen protector manufacturing requires high precision and meticulousness to ensure each product meets quality standards before being brought to market. During this process, each screen protector is thoroughly inspected to detect defects such as air bubbles, scratches, or incorrect dimensions. The inspection process begins with the use of measuring devices and specialized tools to determine the size and shape of each protector.

At the same time, technicians will inspect the product surface under special lighting to detect small defects that are difficult to see with the naked eye. Defects like air bubbles or scratches need to be addressed immediately to avoid affecting the quality and aesthetics of the product. This inspection process not only helps eliminate non-compliant products but also ensures that only perfect screen protectors are brought to market, meeting customer expectations and maintaining the manufacturer’s reputation.

2. Types of Occupational Accidents during Quality Control

During the quality control process for screen protectors, some occupational accidents can occur due to the nature of the work. First, when using sharp tools or measuring devices, workers are at risk of cuts or scratches. These injuries can arise from direct contact with sharp edges or when tools are accidentally dropped. Second, workers often have to work with chemicals such as solvents or cleaning agents to clean the product before inspection. Prolonged exposure to these substances can cause skin irritation or respiratory problems if appropriate protective measures are not in place. Third, working in inadequately lit conditions or in uncomfortable postures can lead to vision problems or back and neck pain.

Finally, during the quality control process, workers may encounter accidents related to equipment failure, such as malfunctioning measuring devices causing electric shock or other incidents. To minimize these risks, safety measures must be implemented, including thorough training, use of personal protective equipment, and maintaining proper working conditions.

3. Causes of Occupational Accidents during Quality Control

Occupational accidents during the quality control process for screen protectors often stem from several main causes.

Firstly, the use of sharp tools such as cutting knives or measuring instruments that are not properly maintained can lead to cuts or scratches. Malfunction or poor design of these tools increases the risk of accidents.

Secondly, exposure to chemicals used for cleaning products or solvents can cause skin and respiratory irritation if proper protection is not used or safety procedures are not followed.

Thirdly, workers operating in an environment with insufficient lighting or non-ergonomic work postures may experience vision problems or musculoskeletal pain.

Finally, equipment failure, such as technical faults or power outages, can lead to accidents like electric shock or equipment malfunction. These causes highlight the need to maintain safety measures, perform regular equipment maintenance, and ensure a suitable work environment to prevent accidents.

4. Preventive Measures for Occupational Accidents during Quality Control

To prevent occupational accidents during the quality control process for screen protectors, several effective safety measures should be applied. First and foremost, ensuring that workers are fully trained on the inspection process and occupational safety is crucial. They need to clearly understand how to use sharp tools and measuring devices safely. Tools and equipment must be regularly maintained to ensure they function well and reduce the risk of incidents. Workers should use full personal protective equipment, such as cut-resistant gloves and safety glasses, to protect themselves from risks associated with contact with sharp objects and chemicals.

Additionally, maintaining a bright and comfortable work environment also helps minimize vision problems and musculoskeletal pain. Ensure that chemicals are used safely and there is a good ventilation system to reduce the risk of irritation. Finally, establishing clear emergency procedures to respond promptly to any incidents that may occur is necessary to protect the health and safety of workers.

Complete an occupational safety training course to be issued an occupational safety card by the occupational safety training center to complete your records as required for work.

5. Occupational Safety Regulations for Quality Control

When performing quality control work on screen protectors, occupational safety regulations play a crucial role in protecting the health and safety of workers. First, workers need to be thoroughly trained on the inspection process as well as safety measures related to the use of tools and equipment. The inspection process must be carried out in a clean, bright, and well-ventilated work environment to minimize the risk of accidents due to poor lighting or exposure to harmful chemicals.

Workers must use full personal protective equipment, including cut-resistant gloves, safety glasses, and masks if necessary, to protect themselves from sharp objects and chemicals. Inspection tools and equipment must be regularly checked and properly maintained to ensure effective and safe operation. In addition, there must be clear and easy-to-follow emergency response procedures to handle any incidents or accidents that may occur in a timely manner. Strict adherence to these regulations helps ensure not only the quality of the product but also the safety of the workforce during the quality control process.

6. Handling Emergency Occupational Accident Situations during Quality Control

When an occupational accident occurs during the quality control of screen protectors, handling the emergency situation quickly and effectively is crucial to protect the health and safety of workers. First, if an accident occurs, the worker should immediately stop work and notify management or the occupational safety department. For minor injuries, such as cuts or scratches, first aid should be administered on the spot by cleaning the wound with clean water and dressing it with a sterile bandage. If the accident is more serious, such as heavy bleeding or exposure to toxic chemicals, call for emergency medical assistance immediately and take the worker to the nearest medical facility.

While waiting for help, it is important to remain calm and monitor the victim’s condition. It is necessary to check and confirm situations that could have led to the accident, such as errors in the inspection process or equipment issues, to adjust the process and minimize the risk of future accidents. After the incident, an investigation should be conducted to determine the cause and propose process improvements to prevent recurrence. Ensuring that workers are aware of emergency procedures and are prepared to handle situations will significantly contribute to maintaining occupational safety.