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Discover the occupational safety document for air fryer manufacturing, helping to protect workers and ensure an efficient production process. This document provides detailed guidance and necessary preventive measures to maintain safety in the workplace.

Table of Contents

PART I: CURRENT STATE OF SAFETY IN THE AIR FRYER MANUFACTURING INDUSTRY

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some Occupational Accidents in Air Fryer Manufacturing Plants

In the air fryer manufacturing industry, occupational accidents can occur if safety regulations are not properly followed. Below are some examples of common accidents:

Injuries from machinery contact: Automated machinery and production lines in the factory can cause serious injuries if not regularly maintained or if workers do not follow the correct work procedures.
Burns and fires: During production, parts of the air fryer can become very hot. Lack of appropriate protective measures can lead to burns or fires for workers.
Chemical poisoning: The use of cleaning and maintenance chemicals for machinery can be hazardous if safety regulations are not followed. Poisoning or skin irritation are significant concerns.
Accidents related to movement and storage: Incidents such as slips, trips, or being crushed by goods can occur during the movement and storage of materials.

Understanding these risks and implementing appropriate preventive measures is extremely important to ensure worker safety and minimize accident risks in the factory.

PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN WORKING IN AN AIR FRYER MANUFACTURING PLANT

I. Occupational Safety and Health for Mechanical Processing Staff

1. Job Characteristics of Mechanical Processing

In the air fryer production process, the mechanical processing stage is extremely important. This is the first step in transforming raw materials into key components such as the fryer body, frying tray, and other mechanical parts. The mechanical processing begins with cutting steel into basic shapes according to design requirements. After cutting, the steel pieces are welded together to create a solid structure for the product. Welding is a crucial technique that helps to join the elements of the component, ensuring high durability and good load-bearing capacity.

Next, the parts are bent into the desired shape. The steel bending process not only creates the final shape of the component but also ensures that the parts fit the technical requirements of the product. Mechanical processing requires high precision and professional skills to ensure that the components fit perfectly, operate effectively, and meet quality standards. Each step in this process must be performed with meticulousness and care to ensure that the final product not only meets technical requirements but also safety and durability standards.

2. Types of Occupational Accidents during Mechanical Processing

During mechanical processing, where components such as the fryer body, frying tray, and other mechanical parts are made from raw materials, various types of occupational accidents can occur. One of the main risks is injury from contact with cutting and welding machinery. Metal cutting and welding equipment operate at high speeds and very high temperatures, which can cause deep cuts, burns, or other serious injuries if safety regulations are not followed.

In addition, during the steel bending process, workers may face risks from contact with the moving parts of the machinery. Machine parts can cause hands or feet to get caught, leading to serious injuries. A lack of care in operating the machinery can also lead to accidents such as falls or being crushed by heavy objects.

Metal dust and welding fumes generated during processing are also causes of health problems such as skin and respiratory irritation. The failure to use adequate personal protective equipment can increase the risk of diseases related to dust and toxic gases. To reduce the risk of accidents, it is very important to comply with safety regulations, use full protective equipment, and provide thorough training for workers.

3. Causes of Occupational Accidents during Mechanical Processing

In the mechanical processing stage, where components like the fryer body and frying tray are made from raw materials, many factors can lead to occupational accidents. A major cause is the improper use of machinery or a lack of regular maintenance. Cutting, welding, and steel bending equipment operate at high speeds and high pressure; if not regularly maintained and inspected, they can have technical failures that endanger workers.

In addition, a lack of compliance with safety procedures is also a significant cause. When workers do not wear enough personal protective equipment such as gloves, safety glasses, and heat-resistant clothing, they are easily injured by explosions, burns, or cuts. The risk also increases if workers are not fully trained on machine operating procedures and accident prevention measures.

Environmental factors such as a cramped workspace or poor lighting can also lead to accidents, as they reduce visibility and safe movement. To reduce the risk, it is essential to implement strict protective measures, provide continuous training for workers, and maintain safe working conditions.

4. Preventive Measures for Occupational Accidents during Mechanical Processing

To minimize the risk of occupational accidents during mechanical processing, preventive measures must be implemented synchronously and strictly. First, regular maintenance of machinery is very important. Cutting, welding, and steel bending equipment must be inspected and repaired regularly to ensure they operate effectively and safely.

Training and raising awareness for workers on safe work procedures is the next necessary measure. Workers need to be instructed in detail on how to use machinery correctly, as well as the necessary skills to handle emergency situations. The use of full personal protective equipment such as gloves, safety glasses, and heat-resistant clothing is also essential to protect workers from injuries caused by cutting, welding, or steel bending.

In addition, organizing a clean, well-ventilated, and well-lit work environment helps to minimize risks from a lack of observation and movement in a confined space. Regulations and guidelines on occupational safety must be strictly enforced and continuously updated to match changes in technology and production requirements. Only when these preventive measures are applied synchronously will the work environment become safer and the risk of occupational accidents be significantly reduced.

5. Occupational Safety Regulations during Mechanical Processing

When performing mechanical processing, especially in the production of components like the fryer body and frying tray, compliance with occupational safety regulations is crucial to protect the health and lives of workers. First and foremost, all workers must be fully trained on machine operating procedures, as well as accident prevention measures. These regulations include the use of personal protective equipment such as gloves, safety glasses, and heat-resistant clothing to minimize risks from machines operating at high speeds and high temperatures.

Machinery and equipment must be regularly inspected and maintained to ensure they operate effectively and safely. This includes maintenance of cutting, welding, and steel bending equipment, as well as checking moving parts and control systems to detect potential problems early. In addition, work areas must be kept clean and well-ventilated to limit risks from metal dust and liquids.

The regulations also require workers to follow safety principles when working, such as not working alone in hazardous areas and ensuring the use of proper protective equipment. Timely recording and reporting of safety incidents is also an important part of occupational safety regulations, which helps to continuously improve procedures and reduce the risk of future accidents.

6. Handling Emergency Occupational Accident Situations during Mechanical Processing

When an occupational accident occurs during mechanical processing, quick and effective emergency handling is crucial to limit damage and ensure the safety of all workers. As soon as an accident occurs, the first step is to immediately stop all related machinery and equipment to prevent the risk of further harm. It is necessary to ensure that the accident area is evacuated and the scene is preserved for later investigation.

Next, it is necessary to quickly assess the victim’s condition and provide necessary medical assistance. If the victim’s condition is serious, call for an ambulance immediately and take them to the nearest medical facility. While waiting for outside help, the on-site staff should perform basic first aid measures such as stopping bleeding, controlling the wound, and keeping the victim stable.

At the same time, it is necessary to immediately report the accident to management and relevant authorities to begin investigating the cause and implementing corrective measures. The thorough recording of accident details is also very important for analyzing and improving occupational safety procedures to prevent similar incidents in the future. Regular training on accident handling procedures also helps workers be better prepared for emergencies and react more effectively when needed.

II. Occupational Safety and Health for Molding and Pressing Staff

1. Job Characteristics of Molding and Pressing

In the production of air fryers, the molding and pressing process is a crucial stage for manufacturing plastic parts such as handles and frying trays. This process begins with preparing the plastic material, usually in the form of granules or powder, which is melted to form a liquid that can be easily poured into the mold. In the molding method, the liquid plastic is poured into precisely shaped molds, then cooled to solidify and form the necessary parts. The pressing method, meanwhile, involves pressing the liquid plastic into the mold under high pressure, which helps to create parts with higher precision and uniformity.

The molding and pressing process not only requires precise technique but also strict control of temperature and pressure to ensure the best quality plastic parts. The molds must be carefully designed to ensure precise shapes and no defects during production. In particular, regular cleaning and maintenance of the molds are very important to maintain product quality and production efficiency. Each step in this process must be carried out with care and attention to ensure that the plastic parts meet the highest technical and quality standards.

2. Types of Occupational Accidents during Molding and Pressing

During the molding and pressing process for producing plastic parts of air fryers, there are many risks of occupational accidents. One of the greatest dangers is contact with high temperatures. Molten plastic is poured into molds or pressed under high pressure, which can cause severe burns if not careful. Accidents can occur when workers are near heating equipment or do not use adequate protection.

Other accidents include injuries from machinery, such as getting a hand or foot caught in the pressing mold. Molding and pressing equipment operate with strong force and can cause serious injuries if not operated correctly or if safety measures are not followed. Plastic dust and gases generated during production can also cause respiratory and skin irritation problems if there is no proper ventilation and protection system.

In addition, handling molds and plastic parts when they are still hot can lead to accidents such as slips or trips, especially in a crowded and disorganized work environment. To minimize these accidents, it is very important to comply with safety regulations, use personal protective equipment, and train workers on safe work procedures.

3. Causes of Occupational Accidents during Molding and Pressing

Occupational accidents during the molding and pressing process often arise from various causes, mainly related to the handling of high temperatures and strong pressures. A major cause is a lack of care in operating the equipment. Molding and pressing machines operate at very high temperatures and great pressures, so any error in adjusting or operating the machine can lead to an accident. Failure to comply with safety regulations when working with these devices also increases the risk of burns or injuries.

Incidents related to molds and equipment are also a common cause. Molds that are not regularly maintained can get damaged or clogged, leading to incidents during the molding or plastic pressing process. This not only reduces product quality but can also cause accidents for workers.

In addition, the lack of personal protective equipment and unsafe working conditions such as a cramped workspace or lack of ventilation also increase the risk of accidents. Plastic dust and exhaust gases from the production process can cause health problems if not well controlled. To minimize these risks, it is necessary to maintain a safe work process, regularly maintain equipment, and use adequate protective equipment.

4. Preventive Measures for Occupational Accidents during Molding and Pressing

To prevent occupational accidents during the molding and pressing process, implementing safety measures is very important. First, workers need to be fully trained on machine operating procedures and personal protection measures. This helps them understand how to use the equipment correctly and to recognize potential risks. In particular, the use of protective equipment such as heat-resistant gloves, safety glasses, and protective clothing is mandatory to protect the body from risks such as burns or injuries.

Molding and pressing equipment also needs to be regularly maintained and inspected to ensure it operates effectively and safely. Regular inspections help to detect technical faults early and to avoid incidents that may occur during production. In addition, establishing and maintaining a good ventilation system is necessary to minimize plastic dust and exhaust gases that can affect workers’ health.

The work environment should also be organized appropriately, with work areas being clean and easy to move around in to avoid risks from slips or collisions. Finally, implementing safety procedures and having an emergency response plan helps workers be ready to handle unexpected situations quickly and effectively.

5. Occupational Safety Regulations for Molding and Pressing

In the process of molding and pressing to produce plastic parts for air fryers, compliance with occupational safety regulations is very important to ensure the safety of workers and the quality of the product. First, all workers must be thoroughly trained on the operating procedures of machinery and the necessary safety measures. This includes instructions on the use of personal protective equipment, such as heat-resistant gloves, safety glasses, and dust masks.

The regulations also require that molding and pressing equipment be regularly maintained and inspected to ensure they operate stably and safely. Molds must be cleaned and stored properly to avoid incidents during production. Workers must follow safety procedures when working near high-temperature and high-pressure equipment, including maintaining a safe distance and not touching hot or moving parts.

In addition, work areas must be designed and maintained to ensure a clean, well-ventilated, and easy-to-move space. The ventilation system must operate effectively to reduce plastic dust and exhaust gases that can be harmful to health. The regulations also require an emergency response plan and necessary first aid measures, ensuring that workers know how to respond quickly and effectively in emergencies.

6. Handling Emergency Occupational Accident Situations during Molding and Pressing

When an occupational accident occurs during the molding and pressing process, timely and effective emergency handling is extremely important to protect the health and safety of workers. Immediately, workers must stop all equipment and machinery to prevent the risk of increased damage or further accidents. The accident area should be evacuated immediately, and if someone is injured, the victim’s condition should be quickly assessed to determine the next steps.

Providing immediate medical assistance is a top priority. If the victim shows signs of burns from contact with molten plastic, cool the burn with cool water and avoid touching the wound to limit further damage. In case of serious injuries such as fractures or internal injuries, immediately call for emergency services and take the victim to the nearest medical facility.

In addition to medical care, it is necessary to report the accident to management and relevant authorities to investigate the cause and implement corrective measures. It is necessary to ensure that all information related to the accident is accurately recorded to serve the analysis and improvement of the work process in the future. It is necessary to have preventive measures and an emergency response plan that has been thoroughly trained for all workers so that they can react quickly and effectively in emergencies.

III. Occupational Safety and Health for Component Assembly Staff

1. Job Characteristics of Component Assembly

In the component assembly process of air fryers, the job requires high meticulousness and precision. Mechanical and electronic components are combined to create the final product. The job begins with mounting mechanical parts such as the fryer body, frying tray, and control components. This process involves using tools and equipment to assemble mechanical components, ensuring that the parts fit together correctly and operate stably.

Next, the connection of electrical wires is an important step, requiring technicians to be careful to avoid connection errors that could cause problems in the operation of the fryer. The electrical wires must be securely attached and according to the circuit diagram to ensure the safety and operational performance of the device.

Finally, the installation of control units and testing their functions is an essential step. The control units need to be installed correctly to ensure the fryer operates according to the set modes and meets the user’s requirements. The entire assembly process must be carried out with high attention to detail and quality to ensure that the finished product not only meets technical standards but also ensures safety and effective use for consumers.

2. Types of Occupational Accidents during Component Assembly

During the assembly of air fryer components, many types of occupational accidents can occur, endangering workers. A common accident is injuries from collisions or cuts when working with mechanical parts and sharp tools. Mechanical components such as the fryer body and frying tray may have sharp edges or protruding parts, which can easily cause cuts or scratches to workers if not handled carefully.

In addition, connecting electrical wires also poses a risk of accidents. Workers may face electrical-related problems such as electric shock if they are not careful with the electrical system. Working in an environment with many electrical wires and electronic components requires workers to be careful to avoid dangerous incidents.

The installation of control units and other electronic components can also lead to accidents if not carefully inspected before use. If the control units are not installed correctly, it can cause operational failures or damage to the equipment. These accidents not only affect the health of workers but can also disrupt the production process, reduce work efficiency, and increase costs.

3. Causes of Occupational Accidents during Component Assembly

Occupational accidents during the assembly of air fryer components often arise from several main causes. First, a lack of attention or incorrect technique when working with mechanical parts can lead to serious injuries. Components such as the fryer body and frying tray may have sharp edges or protruding parts, posing a risk of cuts or collisions if workers do not use protective equipment or follow safety procedures.

Second, workers dealing with electrical wires may face electrical accidents if they do not follow safety measures when connecting or repairing. Electric shock is a major risk, especially if the electrical wires are not carefully inspected or if workers are not fully trained in electrical safety.

Third, during the installation of control units and other electronic components, technical errors or incorrect assembly can lead to operational failures, increasing the risk of accidents. These incidents not only affect the quality of the product but can also increase the risk of equipment damage or pose safety issues for the user. Factors such as fatigue, lack of concentration, and non-compliant working conditions also contribute to an increased risk of occupational accidents in this process.

4. Preventive Measures for Occupational Accidents during Component Assembly

To prevent occupational accidents during the assembly of air fryer components, adhering to safety measures is crucial. First, workers need to be thoroughly trained on the assembly process and the use of personal protective equipment such as gloves, safety glasses, and dust masks. The use of appropriate and quality-checked tools and equipment also helps to minimize the risk of accidents.

During the assembly process, careful inspection of components before installation is necessary to detect any defects or flaws that could cause an accident. In particular, when working with sharp mechanical parts or electrical wires, workers need to be careful to avoid cuts, scratches, or electric shock.

In addition, maintaining a tidy and clean work environment helps to limit risks from slips or collisions. Arranging work reasonably and getting enough rest are also important factors for workers to maintain concentration and minimize errors in their work. Finally, regular quality checks and maintenance of equipment are necessary to ensure that assembled products have no technical defects and operate safely.

5. Occupational Safety Regulations for Component Assembly

When assembling the components of an air fryer, compliance with occupational safety regulations is a prerequisite to ensure worker safety and product quality. The first regulation is that workers must be fully trained on the assembly process, the use of tools, and personal protective equipment such as gloves, safety glasses, and non-slip shoes. This not only helps protect the body from mechanical injuries but also minimizes the risk of contact with other hazardous elements.

Workers must carefully inspect mechanical and electronic components before assembly to detect any defects. The assembly process must be carried out according to specific instructions and be closely supervised to ensure that all steps are performed correctly. When working with electrical wires, safety regulations for electricity must be followed, including checking the safety of the equipment and taking measures to prevent the risk of electric shock.

In addition, the work environment must be kept clean and tidy, with adequate lighting and ventilation to avoid risks from slips or contact with toxic chemicals. Equipment and tools must be regularly maintained to ensure they operate effectively and safely. Finally, workers should be encouraged to immediately report any safety issues and to participate in occupational safety training sessions to raise awareness and skills.

Perform tests at occupational safety centers to obtain an occupational safety certificate. This will ensure that workers have a clear understanding of safety knowledge and possess a valid certification for their work.

6. Handling Emergency Occupational Accident Situations during Component Assembly

When an occupational accident occurs during the assembly of air fryer components, quick and effective handling is crucial to minimize consequences and ensure worker safety. First, workers need to be trained to recognize emergency situations and how to respond correctly. In the event of an accident, it is necessary to immediately notify the medical team and management so that they can implement timely response measures.

If the accident is related to electric shock, the power source must be cut immediately to prevent the risk of further electric shock. For mechanical injuries, such as cuts or impacts, initial first aid should be provided by cleaning the wound, bandaging it, and, if necessary, taking the victim to the nearest medical facility for professional treatment.

In all cases, a detailed record of the accident is necessary to analyze the cause and improve the work process to prevent similar incidents in the future. After the accident, workers and relevant staff should participate in review meetings and retraining on safety to raise awareness and emergency handling skills. Thorough preparation and a quick response can help reduce risks and ensure a safer work environment.

IV. Occupational Safety and Health for Packaging Staff

1. Job Characteristics of Packaging

In the packaging stage of air fryers, products that have passed quality control are prepared for delivery to consumers or distributors. The packaging process includes several important steps to ensure that the product reaches the customer safely and effectively. First, each fryer is placed in protective packaging, usually specially designed cardboard boxes or cartons to resist impact and protect the product during transportation.

Next, the product labeling process is carried out to ensure that information about the product, instructions for use, and safety warnings are provided fully and clearly. These labels not only help consumers identify the product but also make it easier to manage goods in the distribution system. Finally, the goods are systematically arranged and prepared for shipment, including a final check to ensure that all products have been packaged correctly and are ready for transport.

The packaging process not only aims to protect the product but also to ensure aesthetics and brand recognition, while also helping to minimize risks and damages throughout the supply chain.

2. Types of Occupational Accidents during Packaging

During the packaging of air fryers, several common occupational accidents can occur, affecting the health and safety of workers. A major risk is mechanical injuries from working with packaging and transportation equipment. Workers can be cut or struck by contact with sharp tools, cardboard boxes, or packaging machinery. The assembly and movement of heavy boxes can also lead to problems with the spine and muscles.

In addition, accidents can occur when workers handle chemicals used for labeling or cleaning the work area. Contact with these chemicals can cause skin irritation or respiratory problems if not handled correctly. Slipping or falling due to an unclean or unstable floor is also a concern to be noted.

Finally, a lack of quality control and improper packaging procedures can lead to goods being defective or damaged, posing a potential risk to workers throughout the packaging and transportation process. To minimize these accidents, it is necessary to have personal protective measures, adequate safety training, and a clear work process.

3. Causes of Occupational Accidents during Packaging

Occupational accidents during the packaging of air fryers can stem from various causes. One of the main reasons is unsafe contact with packaging equipment. Workers often have to work with automated and semi-automated machinery, and if these devices are not maintained or operated correctly, the risk of accidents such as cuts, punctures, or impacts is very high.

In addition, workers may face risks due to a lack of experience or inadequate training in handling packaging equipment and materials. The lack of use of personal protective equipment, such as gloves or safety shoes, also increases the risk of injury while working.

The work environment also plays an important role. A slippery, unclean, or poorly organized floor can lead to slips and falls. Furthermore, working in a cramped space or being stressed by a large workload can cause errors during packaging, leading to accidents such as collisions or getting stuck in machinery.

The lack of quality control in the packaging stage, such as not detecting defects in packaging or incorrect labeling, can also contribute to occupational accidents, as non-standard products can cause problems during transportation and handling.

4. Preventive Measures for Occupational Accidents during Packaging

To minimize occupational accidents during the packaging of air fryers, comprehensive and effective preventive measures should be applied. First, training and coaching workers on occupational safety is very important. Workers need to master safe work procedures, how to use personal protective equipment, and accident prevention methods in the work environment.

Packaging equipment and related machinery should be regularly maintained and inspected to ensure stable and safe operation. Personal protective equipment such as gloves, safety shoes, and safety glasses should be provided and their use should be mandatory during work. The workspace should be reasonably designed, ensuring the floor is always clean and dry to avoid slips.

In addition, companies should implement strict quality control measures in the packaging stage to detect early defects or damages that may occur. A thorough quality control process will help to avoid incidents that could cause accidents. Finally, maintaining a stress-free work environment and providing enough rest time for workers also helps to reduce the risk of occupational accidents.

5. Occupational Safety Regulations during Packaging

When performing the packaging of air fryers, occupational safety regulations must be strictly followed to protect the health and safety of workers. First, all workers must be fully trained on the procedures and safety requirements in the packaging process. This includes how to use personal protective equipment such as gloves, safety glasses, and safety shoes correctly.

The equipment and machinery used in the packaging process must be regularly maintained and inspected to ensure stable operation and minimize the risk of damage. The packaging process should be carried out in a clean and well-organized work environment to minimize accidents. The floor should be kept dry and free of obstacles to avoid slips.

Workers need to be instructed on how to handle materials and packaging safely, especially in moving and lifting heavy packages. Safety regulations also include compliance with quality control procedures to ensure that all products before packaging meet safety standards. At the same time, there must be emergency response and first aid measures in place to quickly handle any accidents that may occur.

6. Handling Emergency Occupational Accident Situations during Packaging

In the process of packaging air fryers, handling emergency occupational accidents requires a quick and effective response to ensure worker safety and maintain product quality. When an accident occurs, the first step is to immediately stop all related activities and assess the victim’s condition to determine the severity. For minor injuries, such as cuts or scratches, first aid should be provided on the spot, and if necessary, the victim should be taken to the nearest medical facility.

In more serious situations, such as fractures or severe injuries, workers should be taken to the emergency hospital. It is necessary to immediately call for emergency services and notify the company’s management and medical department to ensure the victim receives prompt assistance. At the same time, the accident area needs to be protected and inspected to prevent other potential risks, while also recording the incident to analyze the cause and improve the work process.

Ensuring that all workers are trained on emergency response procedures and know how to use basic first aid equipment is very important. Thorough preparation and regular practice of hypothetical situations can help reduce the impact of accidents and protect the health of all employees.