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PART I: CURRENT STATE OF SAFETY IN THE INDUSTRIAL ROBOT MANUFACTURING INDUSTRY

I. General Situation

The Ministry of Labour, Invalids and Social Affairs informs sectors and localities of the occupational accident situation in the first 6 months of 2024 and outlines key solutions to proactively prevent incidents and accidents in the last 6 months of 2024. According to reports from 61 out of 63 centrally governed provinces and cities, in the first 6 months of 2024, there were a total of 3,201 occupational accidents nationwide (a decrease of 227 cases, equivalent to 7.09% compared to the same period in 2023), resulting in 3,065 victims (a decrease of 197 people, equivalent to 6.04% compared to the first 6 months of 2023), including both employees under labor contracts and those working without labor contracts. Specifically:

Number of fatal occupational accidents: 320 cases, a decrease of 25 cases (7.25%) compared to the first 6 months of 2023 (including 245 cases in areas with labor relations, a decrease of 28 cases or 10.3%; and 75 cases in areas without labor contracts, an increase of 3 cases or 4.2% compared to the first 6 months of 2023);
Number of deaths due to occupational accidents: 346 people, a decrease of 7 people or 1.98% compared to the same period in 2023 (including 268 in areas with labor relations, a decrease of 13 people or 4.63%; and 78 in areas without labor contracts, an increase of 6 people or 8.33%).
Number of people seriously injured: 810 people, an increase of 26 people or 3.32% compared to the first 6 months of 2023 (including 710 in areas with labor relations, a decrease of 5 people or 0.7%; and 100 in areas without labor contracts, an increase of 31 people or 44.92%).

Download the PDF file Occupational Accident Report – First 6 Months of 2024 issued by the Ministry of Labour, Invalids and Social Affairs.

The occupational accident situation in the first 6 months of 2024 in both sectors with and without labor relations saw a decrease in the number of deaths and fatal accidents compared to the same period in 2023.

II. Some Occupational Accidents in Industrial Robot Manufacturing Plants

In industrial robot manufacturing plants, the risk of occupational accidents cannot be taken lightly. Below are some typical examples of accidents that have occurred:

Accidents due to contact with machine parts: Some workers have been seriously injured by being caught in the moving parts of robots for failing to follow safety rules. Lack of vigilance and improper use of personal protective equipment have led to serious accidents.
Accidents due to material risks: During the assembly and inspection of robot parts, some workers were injured by falling materials or components. Material management and ensuring safety in the workspace are very important.
Electrical accidents: Incidents related to the electrical systems of industrial robots have also occurred, causing serious electric shocks. Damaged electrical equipment or unsafe connections can lead to dangerous accidents for workers.
Accidents due to lack of training: Some accidents stem from workers not being adequately trained in safety procedures and equipment use. Lack of knowledge and skills can lead to unwanted incidents.

These accidents emphasize the importance of adhering to safety rules, continuous training, and the use of personal protective equipment in the industrial robot manufacturing environment.

PART II: OCCUPATIONAL SAFETY AND HEALTH WHEN WORKING IN AN INDUSTRIAL ROBOT MANUFACTURING PLANT

I. Occupational Safety and Health for Machining and Fabrication Staff

1. Job Characteristics of Machining and Fabrication

Machining and fabricating the mechanical parts of industrial robots is a job that demands high precision and sophistication. In this phase, mechanical components are produced using CNC machines, machining tools, and other advanced fabrication technologies. The process begins with creating detailed design drawings, from which machines will cut, drill, and process materials like aluminum, steel, and alloys to create precise parts that meet technical requirements.

A prominent feature of this work is the attention to the smallest details. To ensure the components meet high-quality standards, all machining stages must be closely monitored and regularly inspected. This includes using precise measuring devices to confirm the dimensions and shapes of the parts, as well as testing their durability and load-bearing capacity.

The combination of advanced technology and strict quality control processes not only ensures that the mechanical components operate smoothly but also contributes to enhancing the performance and reliability of industrial robots. Precise machining and fabrication are a crucial foundation for ensuring that the manufactured robots can operate effectively and meet the demanding requirements of industrial environments.

2. Types of Occupational Accidents during Machining and Fabrication

During the process of machining and fabricating mechanical parts for industrial robots, the risk of occupational accidents is always present. Some common types of accidents include cuts or collisions with machining tools. Machines like CNCs and machining tools have sharp, fast-moving cutting blades that can cause serious injury if workers do not follow proper safety procedures.

A second risk comes from exposure to metal dust and lubricants. These substances can cause skin irritation or allergies, and if inhaled, can lead to respiratory problems. Additionally, handling and transporting heavy components can lead to mechanical injuries such as muscle strains or dislocations if proper lifting equipment is not used.

Finally, electrical incidents are also a potential hazard. Fabrication machinery often uses high-power sources, and electrical failures can lead to risks of fire, explosion, or electric shock. Therefore, regular inspection and maintenance of electrical equipment are extremely important to minimize the risk of accidents.

Identifying and preventing these accidents is necessary to protect workers and maintain a safe working environment during the machining and fabrication of mechanical parts for industrial robots.

3. Causes of Occupational Accidents during Machining and Fabrication

Occupational accidents during the machining and fabrication of mechanical parts for industrial robots often stem from various causes. One of the main reasons is a lack of attention and adherence to safety procedures. When workers do not correctly implement personal protective measures or fail to use safety equipment, the risk of injury increases significantly.

Furthermore, shortcomings in the regular maintenance and inspection of machinery also contribute to an increased risk of accidents. Machining equipment such as CNC machines, if not maintained regularly, can malfunction or break down, leading to unforeseen incidents during operation.

In addition, unsafe working conditions, such as poor lighting or cramped workspaces, can also cause accidents. When the work environment is not properly organized, workers may have difficulty observing and controlling machinery, leading to unintended incidents.

Finally, inadequate training for workers on safety procedures and machine operation is also a significant factor. When workers are not equipped with sufficient knowledge and skills, the likelihood of accidents is higher because they are not clearly aware of the potential hazards and how to prevent them.

4. Preventive Measures for Occupational Accidents during Machining and Fabrication

To prevent occupational accidents during the machining and fabrication of mechanical parts for industrial robots, implementing safety measures is very important. First, it is necessary to ensure that all workers are thoroughly trained in safety procedures and machine operation. This helps them to be aware of the risks and know how to prevent them, as well as how to use personal protective equipment correctly.

Besides that, regular maintenance and inspection of machinery are essential. Equipment such as CNC machines should be checked frequently to detect and promptly fix technical problems, minimizing the risk of accidents. At the same time, the work environment needs to be organized logically, including ensuring adequate lighting and a tidy, clean workspace, to create favorable conditions for workers and reduce risks.

The use of personal protective equipment, such as cut-resistant gloves, safety glasses, and protective clothing, cannot be overlooked. This equipment plays a crucial role in protecting workers from injuries due to contact with machinery and materials. Finally, implementing strict safety procedures and regularly organizing occupational safety training sessions will help raise awareness and prepare workers to face emergency situations, thereby minimizing the risk of accidents.

5. Occupational Safety Regulations for Machining and Fabrication

In the process of machining and fabricating mechanical parts for industrial robots, adhering to occupational safety regulations is extremely important to protect the health and safety of workers. One of the basic regulations is the mandatory use of full personal protective equipment such as gloves, safety glasses, and safety shoes when working with machinery and materials.

In addition, compliance with machine operating procedures is also a mandatory requirement. Workers must be thoroughly trained on how to use CNC machines, machining tools, and other fabrication equipment, ensuring they understand the safety steps and emergency procedures. Equipment and machinery need to be regularly maintained and inspected to ensure they operate effectively and safely, avoiding technical incidents that could lead to accidents.

Regulations on organizing the work environment are equally important. The workspace must be kept clean and tidy, with an adequate lighting system and measures to prevent slipping hazards. At the same time, safety procedures and instructions must be clearly posted in work areas and strictly followed by workers. By adhering to these regulations, the risk of accidents can be minimized, ensuring a safe and efficient working environment.

6. Handling Emergency Occupational Accident Situations during Machining and Fabrication

When an occupational accident occurs during the machining and fabrication of mechanical parts for industrial robots, handling the emergency situation quickly and effectively is crucial to minimize damage and protect the health of workers. First, as soon as an accident is detected, all machine operations must be stopped immediately, and medical staff or the company’s emergency response team should be notified. Timely intervention from the medical team is necessary to treat injuries and assess the victim’s condition.

Next, it must be ensured that the accident area is isolated to prevent potential hazards and protect others from being affected. Other workers should also be instructed to remain calm and not add to the chaos. At the same time, detailed records and reports of the incident should be made immediately to investigate the cause and prevent similar incidents in the future.

Finally, the company needs to conduct a comprehensive investigation to determine the root cause of the accident and implement measures to improve safety procedures. Updating regulations and work processes after an accident not only helps enhance safety but also ensures that all employees are fully equipped with the necessary knowledge and skills to handle emergency situations.

II. Occupational Safety and Health for Mechanical Assembly Staff

1. Job Characteristics of Mechanical Assembly

Mechanical assembly in industrial robot manufacturing is a sophisticated job that requires high precision. This stage involves combining mechanical components to form the robot’s frame and structure. The process begins with arranging the mechanical parts according to the design and proceeding with their assembly using methods such as welding, screwing, and joining. The components must be assembled accurately to ensure that the robot frame not only meets standards for size and shape but also has the ability to withstand force and operate effectively.

During assembly, checking the accuracy of each part is very important. Workers must use precise measuring devices to ensure that the components are attached correctly and operate smoothly. Performance tests are also conducted to confirm that the mechanical parts can work in sync and meet the technical requirements of the design.

The focus on every detail in the assembly work not only ensures the quality of the final product but also directly affects the performance and durability of the robot. By maintaining strict quality standards in every assembly step, it is possible to create reliable and efficient robot products that are suitable for the needs of modern industrial applications.

2. Types of Occupational Accidents during Mechanical Assembly

During the mechanical assembly of robot parts, many types of occupational accidents can occur due to the nature of the work, which requires precision and close interaction with components and tools. A common type of accident is injury from contact with hand tools or assembly equipment. Tools like screwdrivers, pliers, and cutting devices can cause cuts or punctures if not used correctly or without proper protection.

Additionally, accidents can also occur when working with heavy or bulky components. Lifting, moving, or assembling large parts can lead to muscle injuries or spinal stress if proper lifting techniques are not used and appropriate support equipment is not employed.

Another risk is accidents due to incorrect assembly or malfunctions of assembly equipment. When components are not securely fastened or adequately inspected, it can lead to failures during operation, increasing the risk of accidents for both the assembler and the end-user.

Failure to comply with safety regulations during assembly can lead to serious incidents; therefore, applying preventive measures and thorough inspection procedures is essential to minimize the risk of occupational accidents.

3. Causes of Occupational Accidents during Mechanical Assembly

Occupational accidents during the mechanical assembly of robot parts often arise from various causes, related to both human factors and the work environment. A primary cause is a lack of attention and adherence to safety procedures. When workers do not follow instructions or ignore personal protective measures, the risk of injury from tools and mechanical components increases.

Lack of experience or inadequate training is also a significant factor. Improperly trained workers may lack knowledge of safe tool use and correct assembly techniques, leading to incorrect assembly or accidents. Furthermore, misalignment between components or malfunctioning assembly equipment also contributes to an increased risk of accidents.

In addition, unsafe working conditions are a noteworthy cause. A cramped work environment, poor lighting, or a disorganized space can make it difficult to control and perform assembly tasks, increasing the risk of accidents.

Finally, the lack of regular maintenance and inspection of tools and equipment also increases the risk of accidents. Malfunctioning machinery or improperly maintained tools can cause unforeseen incidents, affecting the safety of workers.

4. Preventive Measures for Occupational Accidents during Mechanical Assembly

To prevent occupational accidents during the mechanical assembly of robot parts, implementing safety measures is very important. First, workers need to be thoroughly trained on assembly procedures and occupational safety. Training helps them understand how to use tools safely and how to handle emergency situations, minimizing the risk of accidents.

The use of personal protective equipment is also an essential measure. Workers should wear protective gloves, safety glasses, and safety shoes when working with mechanical components and tools. This protective equipment helps minimize the risk of injury from hand tools and components.

Besides that, regular maintenance of assembly tools and equipment is necessary to ensure they operate effectively and safely. Tools should be checked frequently to detect and promptly fix technical issues, preventing them from causing accidents during use.

Organizing the work environment logically also helps prevent accidents. The workspace needs to be arranged neatly and cleanly, with enough light for workers to work safely and effectively. Implementing strict safety procedures and creating favorable working conditions help minimize the risk of occupational accidents, ensuring a safe and efficient assembly environment.

5. Occupational Safety Regulations for Mechanical Assembly

During the mechanical assembly of robot parts, adherence to occupational safety regulations is essential to ensure the safety of workers and the quality of the product. First and foremost, workers must be adequately trained in assembly procedures and safety measures. This training includes the correct use of tools, personal protective equipment, and emergency procedures in case of an accident.

The use of personal protective equipment is a crucial regulation. Workers must wear protective gloves, safety glasses, and safety shoes when working to protect themselves from potential injuries caused by tools or mechanical components. In addition, assembly tools and equipment need to be regularly inspected and maintained to ensure they operate safely and efficiently. Any technical issues must be addressed promptly to avoid the risk of causing an accident.

Regulations regarding the work environment must also be strictly enforced. The assembly area must be kept clean and tidy, with adequate lighting and a reasonable workspace for workers to perform their jobs safely. Safety procedures and instructions must be clearly posted in work areas and strictly followed by workers. Adhering to these regulations not only helps prevent occupational accidents but also improves work efficiency and product quality.

6. Handling Emergency Occupational Accident Situations during Mechanical Assembly

When an occupational accident occurs during mechanical assembly, handling the emergency situation quickly and effectively is very important to protect the health of the victim and limit damage. As soon as an accident is detected, the first step is to immediately stop work and disconnect the power or turn off related equipment to prevent further risk. Next, it is necessary to call the emergency response team or medical staff within the company for timely intervention. Providing basic first aid, if possible, is essential for the injured person before professional help arrives.

While waiting for intervention, the accident area should be isolated to ensure there is no continuing risk of accidents for others. This includes setting up warnings and preventing others from accessing the dangerous area. At the same time, other workers should be informed and instructed to remain calm, while also performing necessary first aid measures if they have the skills.

After the emergency situation is handled, conducting a comprehensive investigation into the cause of the accident is necessary. Detailed recording of the incident and related factors helps identify the root cause and apply corrective measures to prevent similar accidents in the future. Finally, updating and adjusting safety work procedures and organizing additional training for employees are necessary to enhance their ability to respond to emergency situations and improve the work environment.

III. Occupational Safety and Health for Electronic Assembly Staff

1. Job Characteristics of Electronic Assembly

Electronic assembly in industrial robot manufacturing is a crucial stage that demands precision and care. This job involves connecting electrical circuits, sensors, and control systems to ensure that all electronic components operate synchronously and effectively.

The assembly process begins with arranging electronic components such as microchips, sensors, and control parts according to the system’s design. Workers need to make connections by soldering, wiring, or installing components onto printed circuit boards with precision. Each connection must be made with high accuracy to ensure that electrical currents and signals are transmitted correctly and without interruption.

After the components are assembled, testing and calibration are indispensable steps. Workers use measuring and testing equipment to confirm that all electronic components are functioning as designed and meet quality standards. The testing includes checking signals, voltage, and compatibility between components to ensure that the robot’s control system operates effectively and accurately.

Attention to every detail in electronic assembly work not only ensures the accuracy of the connections but also directly affects the performance and durability of the robot. Ensuring that electronic components operate synchronously is a key factor in creating reliable and efficient robot products.

2. Types of Occupational Accidents during Electronic Assembly

During the electronic assembly process, several types of occupational accidents can occur, related to connecting electrical circuits, sensors, and control systems. One of the common accidents is electric shock. When working with electrical circuits and electronic components, if safety rules are not followed, workers can get an electric shock from contact with a live power source or due to a connection error.

In addition, other accidents can include injuries from soldering tools and cutting equipment. The careless use of hot soldering tools or cutting equipment can lead to burns or cuts. Workers may suffer injuries from debris or sharp materials when assembling and handling electronic components.

Eye injuries are also a noteworthy hazard when working with small components and soldering tools. Dust particles or debris from the soldering process can get into the eyes, causing serious damage.

Finally, improper assembly or the use of faulty components can lead to serious incidents when the electronic system is operating, increasing the risk of accidents throughout the product’s operation. These accidents not only affect the health of the workers but can also lead to equipment damage and reduce the performance of the final product.

3. Causes of Occupational Accidents during Electronic Assembly

Occupational accidents during electronic assembly often stem from a few basic causes. One of the main causes is non-compliance with electrical safety rules. Contact with a live power source or carelessness in handling electronic components can lead to the risk of electric shock. Lack of attention and thorough checking of electrical connections also increases the likelihood of electrical incidents.

Improper use of tools and equipment is another cause. Workers may experience accidents such as burns or cuts from using hot soldering tools or cutting equipment incorrectly. Not using personal protective equipment also increases the risk of these injuries.

A third cause is a lack of precision in the assembly process. If workers do not follow the instructions and technical procedures correctly, it can lead to the incorrect assembly of electronic components. This not only causes problems in the product’s operation but also increases the risk of accidents when the electronic system does not function as expected.

Finally, working in an unsafe environment, such as a cluttered or poorly lit work area, also contributes to an increased risk of occupational accidents. Unsafe working conditions make workers more susceptible to injuries from sharp materials or other factors during the assembly process.

4. Preventive Measures for Occupational Accidents during Electronic Assembly

To prevent occupational accidents during electronic assembly, implementing strict safety measures is very important. First, workers need to be fully trained on assembly procedures and electrical safety. This training includes how to use soldering tools and cutting equipment safely, as well as preventive techniques to avoid contact with power sources.

Using personal protective equipment such as insulated gloves, safety glasses, and safety shoes is an important part of protecting workers’ health. This equipment helps reduce the risk of burns or injuries from contact with hot components and sharp objects.

Besides that, regular inspection and maintenance of tools and equipment are necessary to ensure they operate safely and effectively. Electronic components also need to be thoroughly checked before assembly to detect potential faults early, minimizing the risk of incidents during the assembly process.

The work environment also needs to be kept clean and tidy. Ensure that the work area is adequately lit and free of obstacles that could obstruct the workers’ vision. Safety regulations should be clearly posted, and workers must strictly adhere to them to create a safe and efficient working environment.

Finally, establishing a strict inspection and monitoring process after assembly is complete helps to detect errors early and ensure that all electronic components operate synchronously and effectively.

5. Occupational Safety Regulations for Electronic Assembly

During the electronic assembly process, adhering to occupational safety regulations is extremely important to protect the health and safety of workers. The first regulation requires that workers must be professionally trained in electronic assembly techniques and related safety procedures. This training includes instructions on how to use soldering tools and equipment correctly, as well as safe work procedures to avoid contact with power sources.

Workers must use full personal protective equipment, such as insulated gloves, safety glasses, and protective clothing, to minimize the risk of injury. The regulations also require regular inspection and maintenance of assembly tools and equipment to ensure they operate correctly and do not pose a hazard.

The work environment must also comply with safety standards, including maintaining a clean, tidy work area with adequate lighting. Safety signs and work instructions must be clearly posted and strictly followed by workers.

Finally, quality and safety inspection procedures must be performed after each assembly stage to ensure that all electrical circuits, sensors, and control systems operate synchronously and effectively. This not only helps to detect and correct errors in a timely manner but also ensures safety throughout the production and operation of the product.

Perform tests at occupational safety centers to obtain an occupational safety certificate. This will ensure that workers understand safety knowledge and have valid certification for employment.

6. Handling Emergency Occupational Accident Situations during Electronic Assembly

When an occupational accident occurs during electronic assembly, handling the emergency situation quickly and effectively is extremely important. First, if there are signs of electric shock, immediately disconnecting the power source is the top priority. To do this, workers need to know the location of the power cut-off switches and how to use them. After the power is cut, the victim’s condition should be checked, and the medical team or emergency support should be called immediately if necessary.

If a burn occurs from soldering equipment or hot material, the burn should be cooled quickly with clean, cool water, while avoiding touching the burn with unclean hands. For mechanical injuries, such as cuts or injuries from debris, apply a hemostatic bandage and take the victim to the nearest medical facility as soon as possible.

In addition, workers need to report the incident to their supervisor immediately and record details of the accident to investigate the cause and implement preventive measures. These measures not only help handle the emergency situation but also help improve safety procedures and reduce the risk of future accidents. Ensure that all workers are trained in emergency response procedures and basic first aid methods to be best prepared for any situation.

IV. Occupational Safety and Health for Control Programming Staff

1. Job Characteristics of Control Programming

Control programming in the industrial robot manufacturing industry is a job that requires sophistication and specialized skills. This work involves writing and installing control software to ensure the robot can perform its required functions. Programmers need to develop precise control algorithms so that the robot can perform tasks such as moving, interacting with the environment, and executing complex operations.

An important part of the job is fine-tuning and testing the control algorithms. This requires attention to the smallest details, as any error in the source code or algorithm can lead to a malfunction in the robot’s operation. Programmers need to perform many rounds of testing and adjustment to optimize the software’s performance, ensuring that the robot’s functions are executed smoothly and accurately.

This job not only requires solid knowledge of programming and control systems but also demands creativity in solving technical problems that arise. Ensuring that the control software operates stably and effectively is key for the robot to function according to the requirements and intended use in an industrial environment.

2. Types of Occupational Accidents during Control Programming

During the process of control programming for industrial robots, some types of occupational accidents can occur due to factors related to the work environment and the equipment used. One of the common risks is electrical incidents, such as electric shock when coming into contact with hardware devices or circuit boards during testing. This can happen when equipment is not properly insulated or when workers do not follow safety rules when working with electrical equipment.

In addition, accidents due to physical and mental stress are also an issue to be aware of. Programmers may have to work for many consecutive hours on a computer, leading to eye strain, back pain, or wrist problems due to incorrect sitting postures or working too long without a break.

Finally, errors in the software development process can cause serious incidents if not detected and corrected in time. For example, a bug in the programming code could lead to the robot operating incorrectly, endangering people working nearby or causing damage to the equipment. Therefore, implementing thorough testing and evaluation procedures is necessary to minimize the risk of accidents and ensure safety during the control programming process.

3. Causes of Occupational Accidents during Control Programming

Occupational accidents during the control programming process often stem from several main causes, related to the work environment, equipment, and work procedures. A common cause is problems with electrical equipment. When working with circuit boards and hardware devices, if safety rules are not followed or the equipment is not properly maintained, it can lead to the risk of electric shock or explosion.

Prolonged fatigue and stress are also important factors causing accidents. Programmers often have to work continuously with computers and software, leading to health problems such as eye pain, back pain, and carpal tunnel syndrome. Long working hours without rest also reduce concentration and can easily lead to errors in programming, causing serious incidents in the robot’s operation.

In addition, a lack of experience or inadequate training also contributes to the risk of accidents. Workers unfamiliar with software testing and adjustment procedures may skip important steps, leading to incidents in the robot’s operation. Therefore, ensuring adequate training and adherence to safety procedures is very necessary to minimize the risk of occupational accidents in control programming.

4. Preventive Measures for Occupational Accidents during Control Programming

To prevent occupational accidents during the control programming process, implementing safety and preventive measures is extremely important. First and foremost, ensuring a safe working environment and regularly maintained equipment is essential. Workers need to check and confirm that all electronic devices and hardware are properly insulated and protected to prevent the risk of electric shock or explosion.

Furthermore, maintaining scientific work habits also plays an important role. Workers should adhere to ergonomic principles, including adjusting sitting posture and using supportive equipment like adjustable chairs and desks to minimize physical stress. Short breaks and light physical exercises throughout the workday also help reduce eye strain and back pain.

Training and skill enhancement are an indispensable part of minimizing accidents. Workers should be fully trained on programming, testing, and software maintenance procedures, while also clearly understanding safety regulations. This helps them detect and fix errors quickly, while also minimizing risks that arise during the work process.

Finally, implementing strict testing and evaluation procedures during programming is necessary to detect and correct software errors early, ensuring that the robot operates as intended without causing danger.

Complete the occupational safety training to be issued an occupational safety card by the training center to complete your work file as required.

5. Occupational Safety Regulations for Control Programming

When programming controls for industrial robots, adherence to occupational safety regulations is extremely important to protect the health and ensure the safety of workers. First of all, workers must be fully trained on basic safety rules and procedures related to software and hardware. This includes understanding how to use equipment, measures to prevent electrical incidents, and regulations on equipment maintenance.

Throughout the work process, workers need to adhere to electrical safety principles, including periodically checking electrical equipment and control systems to ensure they operate stably and do not pose a danger. The use of personal protective equipment such as anti-static gloves and safety glasses is mandatory when working with electrical circuits or high-risk equipment.

In addition, workers must perform software testing and evaluation steps carefully before deployment. This process needs to be carried out in a controlled environment and must be supervised by an experienced person to ensure that software errors are detected and corrected in a timely manner.

Finally, to maintain a safe working environment, periodic meetings should be held to update safety regulations and exchange experiences among employees, while also encouraging timely reporting of any problems or potential risks that may occur.

6. Handling Emergency Occupational Accident Situations during Control Programming

When an occupational accident occurs during the control programming process, timely and effective handling is extremely important to ensure safety and minimize damage. First, in the event of an incident, the worker must immediately stop work and alert the emergency response team or management. This helps ensure that everyone is aware and can quickly take necessary measures.

If the accident involves an electrical incident or fire, the worker must immediately turn off the power source to prevent the dangerous situation from continuing. For cases of personal injury, such as electric shock or burns, the victim needs to be given first aid immediately according to basic first aid instructions and quickly taken to the nearest medical facility.

In addition to handling the emergency situation, assessing the cause of the incident and implementing corrective measures is indispensable. After the incident is resolved, an investigation should be conducted to determine the root cause and update work procedures or safety regulations to prevent recurrence. Finally, reflection meetings and retraining should be organized to ensure the entire team is fully equipped with the necessary knowledge and skills to handle emergency situations in the future.

V. Occupational Safety and Health for Testing and Calibration Staff

1. Job Characteristics of Testing and Calibration

The work of testing and calibration in the field of industrial robotics plays a key role in ensuring that the robot’s performance reaches an optimal level. This is a critical stage where engineers and specialists conduct a detailed assessment of the robot’s operational capabilities in a set testing environment. During this process, operators will monitor and analyze how the robot performs its programmed tasks, from precise movements to executing complex functions.

The job includes adjusting and optimizing system parameters, such as speed, impact force, and sensor settings, to ensure the robot operates efficiently and achieves the desired performance. Engineers regularly check and compare actual results with design standards to identify potential issues and make necessary adjustments. This not only helps the robot operate accurately but also enhances its durability and efficiency, thereby minimizing errors and increasing productivity in the production process.

2. Types of Occupational Accidents during Testing and Calibration

During the process of testing and calibrating robots, some occupational accidents can occur due to the complexity and nature of the work. One of the common types of accidents is contact with the moving parts of the robot. Engineers and technicians can be injured by accidentally touching active parts or getting caught in machine mechanisms, leading to serious injuries.

Another type of accident involves electrical and fire-related issues. During the adjustment of electronic parameters and connections, a short circuit or power supply failure can cause electric shock or explosion, endangering the workers.

In addition, in the testing environment, fluid or gas leaks from systems can lead to slips, falls, or other accidents related to the work environment. These incidents often stem from non-compliance with safety regulations, improperly maintained equipment, or failures in the test setup. To minimize these accidents, adherence to safety procedures and implementation of preventive measures are very important.

3. Causes of Occupational Accidents during Testing and Calibration

Occupational accidents during the testing and calibration of robots often stem from several main causes. First, non-compliance with safety regulations is a common cause. When work procedures are not followed correctly, such as not wearing protective gear or not following operating instructions, the risk of accidents increases significantly.

Another cause is equipment or system failure. Robots and related equipment can experience malfunctions or technical errors, leading to unstable or dangerous operation. These errors can include failures in the electrical, mechanical, or software systems, causing parts to operate out of sync or inaccurately.

Lack of thorough training and preparation also plays an important role. If employees are not adequately trained on how to use equipment and perform tests, they may not recognize signs of danger or how to handle emergency situations.

Finally, the lack of periodic maintenance and equipment inspection can also lead to accidents. When equipment is not properly maintained or inspected, problems can occur without being detected in time, increasing the risk of accidents during work.

4. Preventive Measures for Occupational Accidents during Testing and Calibration

To prevent occupational accidents during the testing and calibration of robots, implementing safety measures is very important. First, it is necessary to strictly adhere to occupational safety regulations, including the full use of personal protective equipment such as gloves, safety glasses, and cut-resistant jackets. This helps protect workers from the risks of moving robot parts and electrical incidents.

Next, employees need to be fully trained on safe work procedures and how to use the equipment. This training should include how to recognize and handle dangerous situations, as well as how to perform equipment inspection and maintenance procedures correctly.

Periodic maintenance and inspection of equipment are essential factors to ensure stable and safe operation. The equipment needs to be checked regularly to detect and fix errors or malfunctions before they lead to accidents.

Finally, establishing and adhering to safety check procedures before starting work is necessary. This includes performing system and work environment checks to ensure everything is working correctly and there are no hidden risks.

5. Occupational Safety Regulations for Testing and Calibration

Occupational safety regulations for testing and calibrating robots are very important to ensure safety and efficiency in the work environment. First and foremost, all employees involved in the testing and calibration process must be fully trained in the necessary skills and understanding of safety procedures. This training includes identifying potential hazards and how to respond to emergency situations.

During work, the use of personal protective equipment is mandatory, including gloves, safety glasses, and other protective devices to minimize the risk of injury from moving parts and other factors. At the same time, equipment and machinery must be periodically maintained and inspected to ensure they operate stably and safely.

In addition, the regulations also require performing safety checks before starting work, including checking the condition of the equipment, electrical system, and work environment. Employees need to follow the correct testing and calibration procedures and are not allowed to work when the equipment or system shows signs of damage or instability.

Finally, it is necessary to establish emergency response measures, including detailed instructions on how to handle accident situations and timely evacuation, ensuring all employees know how to react quickly and effectively when an incident occurs.

6. Handling Emergency Occupational Accident Situations during Testing and Calibration

When an occupational accident occurs during the testing and calibration of a robot, handling the emergency situation quickly and effectively is very important to ensure everyone’s safety and minimize damage. First of all, when an accident occurs, employees must immediately stop all related activities to prevent the situation from worsening. If someone is injured, basic medical assistance should be provided quickly, and the emergency medical team should be contacted.

The next steps include checking the surrounding environment to identify further risks, such as hazards from active electrical or mechanical equipment. Ensuring the area is safe and informing other colleagues about the emergency situation is essential. In the event of a serious incident, the pre-prepared evacuation plan must be implemented to get everyone out of the dangerous area.

After the emergency situation is handled, a detailed investigation should be conducted to determine the root cause of the incident and implement corrective measures to prevent recurrence. Accident reports also need to be fully documented to serve as a reference for improving safety procedures and future training.